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Mercedes M Class Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: Mercedes-Benz Model: M-Class Generation Codes: W164 Chassis Codes: W164 👋 Introduction Market Position Segment: Luxury Mid-size SUV Target Audience: Discerning SUV buyers seeking premium comfort, advanced features, and robust performance. Competitive Analysis Key Competitors: BMW X5, Audi Q7, Lexus RX, Volvo XC90, Cadillac SRX. Key Features Platform: Based on the Mercedes-Benz M-Class (W164) platform. Drivetrain Emphasis: Standard 4MATIC all-wheel drive system. Comfort And Luxury: High levels of interior comfort, premium materials, and advanced amenities. Safety Focus: Emphasis on advanced safety features and structural integrity. 📋 Manual Details Coverage Areas Covered Model Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Page Count Estimated Page Count: Thousands (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service and Repair Manual Language Language: English Format Format: Digital Download (likely PDF) 📖 Manual Coverage Systems Covered Engine: All gasoline and diesel engine variants, including troubleshooting, overhaul, and component testing. Transmission: Automatic transmission (e.g., 7G-TRONIC PLUS), including maintenance, diagnostics, and repair procedures. Drivetrain: All-wheel drive (4MATIC) system, transfer case, differentials, drive shafts, and CV joints. Suspension: Front and rear suspension systems, including components like control arms, ball joints, shock absorbers, springs, and air suspension (if equipped). Steering: Power steering system, steering rack, tie rods, and related components. Brakes: Hydraulic brake system, ABS, ESP, brake calipers, rotors, pads, lines, and bleeding procedures. Electrical System: Complete electrical schematics, battery, alternator, starter, fuses, relays, lighting, power windows, mirrors, and comfort features. Climate Control: HVAC system, climate control modules, blower motor, refrigerant system, and cabin filters. Body And Chassis: Body panels, doors, hood, tailgate, interior trim, chassis components, and structural integrity. Infotainment And Electronics: COMAND infotainment system, audio components, navigation, telematics, and dashboard displays. Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and general inspections. Troubleshooting: Diagnostic procedures for common and uncommon faults across all vehicle systems, including fault code interpretation. Component Removal And Installation: Detailed, step-by-step instructions for removing and installing major and minor components. Overhaul And Rebuilding: Instructions for overhauling engines, transmissions, and other major mechanical assemblies. Wiring Diagrams: Comprehensive electrical schematics for all systems, aiding in diagnosis and repair. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Torque Specifications: Accurate torque values for all critical fasteners. Diagnostic Procedures: Detailed diagnostic trees and testing methods for various systems and faults. Technical Depth Depth: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely text-searchable for quick information retrieval. Print Quality Printability: Designed for printing individual pages or sections as needed. Binding Type Binding: Not applicable (digital download). Paper Type Paper Quality: Not applicable (digital download). ⚙️ Engine Specifications Primary Engine Engine Options: Multiple gasoline and diesel engines, including: ML350 (3.5L V6), ML500 (5.0L V8), ML63 AMG (6.2L V8), ML320 CDI (3.0L V6 Turbodiesel), ML350 CDI (3.0L V6 Turbodiesel). Performance Horsepower Range: Approximately 228 hp to 507 hp (depending on engine variant). Torque Range: Approximately 339 lb-ft to 450 lb-ft (depending on engine variant). Fuel System Injection Type: Multi-point fuel injection (MPI) for gasoline, Common Rail Direct Injection (CDI) for diesel. Engine Construction Block Material: Aluminum alloy (V6/V8 gasoline), Cast iron (diesel). Cylinder Head Material: Aluminum alloy. Engine Features Valve Train: DOHC (Double Overhead Camshaft) with 4 valves per cylinder. 🔧 Transmission Standard Transmission Type: 7-speed automatic (7G-TRONIC PLUS) standard on most models. Optional Optional Transmissions: None typically offered for this generation. Features Transmission Modes: Comfort (C) and Sport (S) modes. Transmission Fluid Type: MB Specification 236.14 (e.g., Mobil ATF 134, Fuchs Titan ATF 4134). 📐 Dimensions Exterior Length: Approximately 188.5 inches (4788 mm). Width: Approximately 75.9 inches (1928 mm). Height: Approximately 70.7 inches (1796 mm). Wheelbase: Approximately 114.7 inches (2916 mm). Cargo Cargo Volume Rear Seats Up: Approximately 26.7 cu ft (756 L). Cargo Volume Rear Seats Down: Approximately 72.4 cu ft (2050 L). Weights Curb Weight: Approximately 4,600 - 5,000 lbs (2087 - 2268 kg), depending on engine and configuration. Towing Capacity: Up to 7,200 lbs (3266 kg) when properly equipped. 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star rating. IIHS Front Overlap Side Impact: Good rating (for models tested). Active Features Traction Control: Standard electronic traction control (ETC) and stability control (ESP). ABS: Anti-lock Braking System (ABS). Brake Assist: Brake Assist (BAS). Passive Features Airbags: Front, front-side, and side-curtain airbags. Seatbelts: Pretensioning seatbelts with load limiters. Rollover Protection: Active rollover protection system. 💡 Technology Features Infotainment Head Unit: COMAND (Cockpit Management and Navigation) system, featuring CD player, radio, optional navigation, and auxiliary input. Display Type: Color LCD screen. Driver Assistance Parking Assistance: Optional parking sensors (front and rear) and rearview camera. Adaptive Cruise Control: Optional DISTRONIC adaptive cruise control. Connectivity Bluetooth: Optional Bluetooth connectivity for hands-free calling. Comfort Features Seat Adjustment: Power-adjustable...
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Mercedes M Class Complete Workshop Service Repair Manual 2005 2006 2007 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
Mercedes-Benz
Model:
M-Class
Generation Codes:
W164
Chassis Codes:
W164
👋 Introduction
Market Position
Segment:
Luxury Mid-size SUV
Target Audience:
Discerning SUV buyers seeking premium comfort, advanced features, and robust performance.
Competitive Analysis
Key Competitors:
BMW X5, Audi Q7, Lexus RX, Volvo XC90, Cadillac SRX.
Key Features
Platform:
Based on the Mercedes-Benz M-Class (W164) platform.
Drivetrain Emphasis:
Standard 4MATIC all-wheel drive system.
Comfort And Luxury:
High levels of interior comfort, premium materials, and advanced amenities.
Safety Focus:
Emphasis on advanced safety features and structural integrity.
📋 Manual Details
Coverage Areas
Covered Model Years:
2005, 2006, 2007, 2008, 2009, 2010, 2011
Page Count
Estimated Page Count:
Thousands (typical for comprehensive workshop manuals)
Manual Type
Type:
Workshop Service and Repair Manual
Language
Language:
English
Format
Format:
Digital Download (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
All gasoline and diesel engine variants, including troubleshooting, overhaul, and component testing.
Transmission:
Automatic transmission (e.g., 7G-TRONIC PLUS), including maintenance, diagnostics, and repair procedures.
Drivetrain:
All-wheel drive (4MATIC) system, transfer case, differentials, drive shafts, and CV joints.
Suspension:
Front and rear suspension systems, including components like control arms, ball joints, shock absorbers, springs, and air suspension (if equipped).
Steering:
Power steering system, steering rack, tie rods, and related components.
Brakes:
Hydraulic brake system, ABS, ESP, brake calipers, rotors, pads, lines, and bleeding procedures.
Electrical System:
Complete electrical schematics, battery, alternator, starter, fuses, relays, lighting, power windows, mirrors, and comfort features.
Climate Control:
HVAC system, climate control modules, blower motor, refrigerant system, and cabin filters.
Body And Chassis:
Body panels, doors, hood, tailgate, interior trim, chassis components, and structural integrity.
Infotainment And Electronics:
COMAND infotainment system, audio components, navigation, telematics, and dashboard displays.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, and general inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon faults across all vehicle systems, including fault code interpretation.
Component Removal And Installation:
Detailed, step-by-step instructions for removing and installing major and minor components.
Overhaul And Rebuilding:
Instructions for overhauling engines, transmissions, and other major mechanical assemblies.
Wiring Diagrams:
Comprehensive electrical schematics for all systems, aiding in diagnosis and repair.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair procedures.
Torque Specifications:
Accurate torque values for all critical fasteners.
Diagnostic Procedures:
Detailed diagnostic trees and testing methods for various systems and faults.
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including advanced electrical diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for quick information retrieval.
Print Quality
Printability:
Designed for printing individual pages or sections as needed.
Binding Type
Binding:
Not applicable (digital download).
Paper Type
Paper Quality:
Not applicable (digital download).
⚙️ Engine Specifications
Primary Engine
Engine Options:
Multiple gasoline and diesel engines, including: ML350 (3.5L V6), ML500 (5.0L V8), ML63 AMG (6.2L V8), ML320 CDI (3.0L V6 Turbodiesel), ML350 CDI (3.0L V6 Turbodiesel).
Performance
Horsepower Range:
Approximately 228 hp to 507 hp (depending on engine variant).
Torque Range:
Approximately 339 lb-ft to 450 lb-ft (depending on engine variant).
Fuel System
Injection Type:
Multi-point fuel injection (MPI) for gasoline, Common Rail Direct Injection (CDI) for diesel.
Engine Construction
Block Material:
Aluminum alloy (V6/V8 gasoline), Cast iron (diesel).
Cylinder Head Material:
Aluminum alloy.
Engine Features
Valve Train:
DOHC (Double Overhead Camshaft) with 4 valves per cylinder.
🔧 Transmission
Standard
Transmission Type:
7-speed automatic (7G-TRONIC PLUS) standard on most models.
Optional
Optional Transmissions:
None typically offered for this generation.
Features
Transmission Modes:
Comfort (C) and Sport (S) modes.
Transmission Fluid Type:
MB Specification 236.14 (e.g., Mobil ATF 134, Fuchs Titan ATF 4134).
📐 Dimensions
Exterior
Length:
Approximately 188.5 inches (4788 mm).
Width:
Approximately 75.9 inches (1928 mm).
Height:
Approximately 70.7 inches (1796 mm).
Wheelbase:
Approximately 114.7 inches (2916 mm).
Cargo
Cargo Volume Rear Seats Up:
Approximately 26.7 cu ft (756 L).
Cargo Volume Rear Seats Down:
Approximately 72.4 cu ft (2050 L).
Weights
Curb Weight:
Approximately 4,600 - 5,000 lbs (2087 - 2268 kg), depending on engine and configuration.
Towing Capacity:
Up to 7,200 lbs (3266 kg) when properly equipped.
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star rating.
IIHS Front Overlap Side Impact:
Good rating (for models tested).
Active Features
Traction Control:
Standard electronic traction control (ETC) and stability control (ESP).
ABS:
Anti-lock Braking System (ABS).
Brake Assist:
Brake Assist (BAS).
Passive Features
Airbags:
Front, front-side, and side-curtain airbags.
Seatbelts:
Pretensioning seatbelts with load limiters.
Rollover Protection:
Active rollover protection system.
💡 Technology Features
Infotainment
Head Unit:
COMAND (Cockpit Management and Navigation) system, featuring CD player, radio, optional navigation, and auxiliary input.
Display Type:
Color LCD screen.
Driver Assistance
Parking Assistance:
Optional parking sensors (front and rear) and rearview camera.
Adaptive Cruise Control:
Optional DISTRONIC adaptive cruise control.
Connectivity
Bluetooth:
Optional Bluetooth connectivity for hands-free calling.
Comfort Features
Seat Adjustment:
Power-adjustable front seats with memory function, heated and ventilated seat options.
Lighting
Headlights:
Halogen or optional Bi-Xenon headlights with automatic leveling and cornering illumination.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000 miles (16,000 km) or 12 months, whichever comes first (based on 'Flex Service' indicated by the vehicle's computer).
Transmission Fluid Change:
Recommended around 60,000-80,000 miles (96,000-128,000 km) for the 7G-TRONIC PLUS automatic transmission.
Coolant Flush:
Every 2-4 years or approximately 30,000-50,000 miles (48,000-80,000 km).
Fluid Specifications
Engine Oil Spec:
MB 229.5 or 229.51 for gasoline engines (e.g., Mobil 1 0W-40, 5W-40); MB 229.51 for diesel engines (e.g., Mobil 1 ESP Formula 5W-30).
Engine Oil Capacity:
Varies by engine, typically 7.7 - 8.5 quarts (7.3 - 8.0 liters).
Coolant Type:
MB Specification 325.0 or 326.0 (antifreeze/coolant, blue).
Known Issues
Air Suspension:
Leaking air springs (Airmatic), compressor failures, and valve block issues can occur with age and mileage.
Diesel Particulate Filter:
Clogging of the Diesel Particulate Filter (DPF) on diesel models, often due to short driving cycles or sensor faults.
Power Steering Pump:
Potential leaks or failure of the power steering pump or lines.
Exhaust Gas Recirculation Egr:
EGR valve issues and clogging, especially on diesel engines, can lead to performance problems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Mercedes-Benz AG, a division of Daimler AG (now Mercedes-Benz Group AG).
Model Evolution
Generation Introduction:
The W164 generation was introduced in 2005 as a successor to the W163 M-Class.
Design Philosophy:
Focused on improved on-road refinement, enhanced luxury, and more sophisticated styling compared to its predecessor.
Production
Production Plants:
Primarily manufactured at the Tuscaloosa, Alabama, USA plant.
Production Years:
2005-2011 (for the W164 generation).
🏆 Awards & Recognition
Recognitions
Safety Awards:
Often received top safety ratings from organizations like NHTSA and IIHS during its production years.
Ratings
Consumer Satisfaction:
Generally received positive reviews for comfort, build quality, and performance, though reliability perceptions varied.
Certifications
Emission Standards:
Compliant with relevant emissions standards for its respective model years and markets.
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