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Chevrolet Chevy Nubira Lacetti Tacuma Rezzo Evanda Complete Workshop Service Repair Manual 2005 2006 2007 2008

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This manual covers a range of Chevrolet models including the Nubira, Lacetti, Tacuma, Rezzo, and Evanda, produced primarily for the 2005-2008 model years. These vehicles, built on the GM U-body platform and originating from Daewoo Motors, were designed to offer practical and affordable transportation in the compact and mid-size segments. Benefiting from engineering input after the acquisition of Daewoo, these models provided a competitive value proposition against established rivals. The lineup offered diverse body styles, from sedans and hatchbacks to wagons and MPVs, powered by various gasoline and diesel engines, including 1.6L, 1.8L, and 2.0L options, often paired with either a 5-speed manual or a 4-speed automatic transmission. This comprehensive workshop service repair manual serves as an essential resource for maintaining and repairing your Chevrolet Nubira, Lacetti, Tacuma, Rezzo, or Evanda. It provides detailed guidance on routine maintenance, including oil changes, filter replacements, and fluid checks, alongside in-depth troubleshooting procedures for common faults and diagnostic information. Coverage extends to all major vehicle systems, encompassing engine mechanicals, powertrain, chassis components such as suspension, steering, and brakes, as well as electrical systems, lighting, HVAC, and bodywork. With detailed technical specifications, wiring diagrams, and step-by-step repair instructions, this manual equips owners, mechanics, and technicians with the knowledge necessary for effective vehicle upkeep and repair across various international markets. 🏷️ Basic Information Identification Make: Chevrolet Model: Nubira, Lacetti, Tacuma, Rezzo, Evanda Platform Codename: GM U-body (Daewoo Lanos/Nubira/Leganza based) Vin Decoding Details: Manual should provide VIN decoding guidance for applicable models and years. Codes Chassis Codes: J100 (Nubira/Lacetti Sedan/Hatchback), J150 (Nubira/Lacetti Wagon), J200 (Tacuma/Rezzo MPV), V200 (Evanda Sedan) Engine Codes Example: T18SED (1.8L DOHC), F16D3 (1.6L DOHC), Z18XER (1.8L DOHC - potentially for later models) 👋 Introduction Market Position Segment: Compact to Mid-size (depending on model: Nubira/Lacetti - compact, Evanda - mid-size). Target Audience: Budget-conscious consumers, individuals seeking reliable transportation, DIY mechanics. Competitive Analysis Competitors 2005-2008: Ford Focus, Volkswagen Golf, Opel Astra, Toyota Corolla, Hyundai Elantra, Kia Cerato/Spectra. Key Features Value Proposition: Affordability, practicality, decent feature set for the price point, leveraging General Motors' global platform. Gm Influence: Models benefited from GM's engineering input and wider distribution network after the Daewoo acquisition. 📋 Manual Details Coverage Areas Geographical Coverage: Primarily European and other international markets where these models were sold under Chevrolet and Daewoo badging. Market Variations Addressed: Likely covers common specifications and variations for the specified model years, acknowledging potential regional differences. Page Count Estimated Page Count: Likely 1500+ pages (based on 'Complete Workshop Service Repair Manual' designation for multiple models). Manual Type Type: Workshop Service Repair Manual Purpose: Comprehensive guide for repair, maintenance, diagnostics, and troubleshooting. Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain Engine: Engine mechanical, lubrication system, cooling system, fuel system, exhaust system, engine management (ECU, sensors, actuators). Powertrain Transmission: Manual transmission, automatic transmission (if applicable for the years/models), clutch, drive shafts, differentials. Chassis Suspension: Front suspension, rear suspension, shock absorbers, springs, control arms, wheel bearings. Chassis Steering: Steering system components, power steering pump, steering rack/box, tie rods. Chassis Brakes: Brake system components (discs, pads, calipers, master cylinder, proportioning valve, ABS), brake lines, parking brake. Electrical Lighting: Headlights, taillights, interior lighting, fog lights, bulb specifications. Electrical Instruments: Instrument cluster, gauges, warning lights, diagnostic port (OBD-II). Electrical Powertrain: Ignition system, starting system, charging system (alternator, battery), engine control sensors and actuators. Electrical Body: Power windows, power locks, mirrors, horn, wipers, washers, central locking, remote keyless entry. HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, blower motor, controls. Body Exterior: Body panels, doors, hood, trunk/tailgate, bumpers, glass, seals, trim. Body Interior: Seats, dashboard, door panels, carpets, headliner, interior trim. Procedures Included Maintenance Routine: Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections. Troubleshooting: Diagnostic procedures for common faults, fault code interpretations (OBD-II). Repair Engine: Engine tune-up, component replacement (spark plugs, belts, hoses, gaskets), cylinder head removal/installation, piston and ring replacement. Repair Transmission: Clutch replacement, transmission fluid changes, internal transmission component repair/replacement (if detailed). Repair Brakes: Brake pad/disc replacement, caliper rebuilding, master cylinder replacement, ABS system diagnostics and repair. Repair Electrical: Wiring harness repair, component testing and replacement (alternator, starter, sensors), fuse and relay identification. Repair HVAC: AC system recharge, component replacement (compressor, condenser, evaporator), heater core replacement. Body Repair: Door and panel alignment, glass replacement, bumper repair/replacement. Suspension Steering Repair: Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering system repair. Technical Depth Depth: Comprehensive (engine rebuilds, transmission overhauls, complete electrical system diagnostics, detailed component replacement). Diagnostics: Detailed diagnostic procedures, expected values, testing methods, wiring diagrams, component testing. Specifications: Torque specifications, clearances, fluid capacities, electrical resistance values, pressure specifications. Diagrams: Exploded views, system diagrams, wiring diagrams, component location diagrams. 📊 Manual Specifications File Format Format: PDF (Portable Document Format) Searchability: Likely searchable text within the PDF, allowing for quick access...
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Chevrolet Chevy Nubira Lacetti Tacuma Rezzo Evanda Complete Workshop Service Repair Manual 2005 2006 2007 2008Chevrolet Chevy Nubira Lacetti Tacuma Rezzo Evanda Complete Workshop Service Repair Manual 2005 2006 2007 2008Chevrolet Chevy Nubira Lacetti Tacuma Rezzo Evanda Complete Workshop Service Repair Manual 2005 2006 2007 2008Chevrolet Chevy Nubira Lacetti Tacuma Rezzo Evanda Complete Workshop Service Repair Manual 2005 2006 2007 2008
This manual covers a range of Chevrolet models including the Nubira, Lacetti, Tacuma, Rezzo, and Evanda, produced primarily for the 2005-2008 model years. These vehicles, built on the GM U-body platform and originating from Daewoo Motors, were designed to offer practical and affordable transportation in the compact and mid-size segments. Benefiting from engineering input after the acquisition of Daewoo, these models provided a competitive value proposition against established rivals. The lineup offered diverse body styles, from sedans and hatchbacks to wagons and MPVs, powered by various gasoline and diesel engines, including 1.6L, 1.8L, and 2.0L options, often paired with either a 5-speed manual or a 4-speed automatic transmission. This comprehensive workshop service repair manual serves as an essential resource for maintaining and repairing your Chevrolet Nubira, Lacetti, Tacuma, Rezzo, or Evanda. It provides detailed guidance on routine maintenance, including oil changes, filter replacements, and fluid checks, alongside in-depth troubleshooting procedures for common faults and diagnostic information. Coverage extends to all major vehicle systems, encompassing engine mechanicals, powertrain, chassis components such as suspension, steering, and brakes, as well as electrical systems, lighting, HVAC, and bodywork. With detailed technical specifications, wiring diagrams, and step-by-step repair instructions, this manual equips owners, mechanics, and technicians with the knowledge necessary for effective vehicle upkeep and repair across various international markets.
🏷️ Basic Information
Identification
Make:
Chevrolet
Model:
Nubira, Lacetti, Tacuma, Rezzo, Evanda
Platform Codename:
GM U-body (Daewoo Lanos/Nubira/Leganza based)
Vin Decoding Details:
Manual should provide VIN decoding guidance for applicable models and years.
Codes
Chassis Codes:
J100 (Nubira/Lacetti Sedan/Hatchback), J150 (Nubira/Lacetti Wagon), J200 (Tacuma/Rezzo MPV), V200 (Evanda Sedan)
Engine Codes Example:
T18SED (1.8L DOHC), F16D3 (1.6L DOHC), Z18XER (1.8L DOHC - potentially for later models)
👋 Introduction
Market Position
Segment:
Compact to Mid-size (depending on model: Nubira/Lacetti - compact, Evanda - mid-size).
Target Audience:
Budget-conscious consumers, individuals seeking reliable transportation, DIY mechanics.
Competitive Analysis
Competitors 2005-2008:
Ford Focus, Volkswagen Golf, Opel Astra, Toyota Corolla, Hyundai Elantra, Kia Cerato/Spectra.
Key Features
Value Proposition:
Affordability, practicality, decent feature set for the price point, leveraging General Motors' global platform.
Gm Influence:
Models benefited from GM's engineering input and wider distribution network after the Daewoo acquisition.
📋 Manual Details
Coverage Areas
Geographical Coverage:
Primarily European and other international markets where these models were sold under Chevrolet and Daewoo badging.
Market Variations Addressed:
Likely covers common specifications and variations for the specified model years, acknowledging potential regional differences.
Page Count
Estimated Page Count:
Likely 1500+ pages (based on 'Complete Workshop Service Repair Manual' designation for multiple models).
Manual Type
Type:
Workshop Service Repair Manual
Purpose:
Comprehensive guide for repair, maintenance, diagnostics, and troubleshooting.
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain Engine:
Engine mechanical, lubrication system, cooling system, fuel system, exhaust system, engine management (ECU, sensors, actuators).
Powertrain Transmission:
Manual transmission, automatic transmission (if applicable for the years/models), clutch, drive shafts, differentials.
Chassis Suspension:
Front suspension, rear suspension, shock absorbers, springs, control arms, wheel bearings.
Chassis Steering:
Steering system components, power steering pump, steering rack/box, tie rods.
Chassis Brakes:
Brake system components (discs, pads, calipers, master cylinder, proportioning valve, ABS), brake lines, parking brake.
Electrical Lighting:
Headlights, taillights, interior lighting, fog lights, bulb specifications.
Electrical Instruments:
Instrument cluster, gauges, warning lights, diagnostic port (OBD-II).
Electrical Powertrain:
Ignition system, starting system, charging system (alternator, battery), engine control sensors and actuators.
Electrical Body:
Power windows, power locks, mirrors, horn, wipers, washers, central locking, remote keyless entry.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant, blower motor, controls.
Body Exterior:
Body panels, doors, hood, trunk/tailgate, bumpers, glass, seals, trim.
Body Interior:
Seats, dashboard, door panels, carpets, headliner, interior trim.
Procedures Included
Maintenance Routine:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, brake inspections.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretations (OBD-II).
Repair Engine:
Engine tune-up, component replacement (spark plugs, belts, hoses, gaskets), cylinder head removal/installation, piston and ring replacement.
Repair Transmission:
Clutch replacement, transmission fluid changes, internal transmission component repair/replacement (if detailed).
Repair Brakes:
Brake pad/disc replacement, caliper rebuilding, master cylinder replacement, ABS system diagnostics and repair.
Repair Electrical:
Wiring harness repair, component testing and replacement (alternator, starter, sensors), fuse and relay identification.
Repair HVAC:
AC system recharge, component replacement (compressor, condenser, evaporator), heater core replacement.
Body Repair:
Door and panel alignment, glass replacement, bumper repair/replacement.
Suspension Steering Repair:
Shock absorber/strut replacement, ball joint replacement, tie rod end replacement, power steering system repair.
Technical Depth
Depth:
Comprehensive (engine rebuilds, transmission overhauls, complete electrical system diagnostics, detailed component replacement).
Diagnostics:
Detailed diagnostic procedures, expected values, testing methods, wiring diagrams, component testing.
Specifications:
Torque specifications, clearances, fluid capacities, electrical resistance values, pressure specifications.
Diagrams:
Exploded views, system diagrams, wiring diagrams, component location diagrams.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Searchability:
Likely searchable text within the PDF, allowing for quick access to specific topics.
Print Quality
Quality:
High-resolution, suitable for printing individual pages or sections.
Binding Type
Type:
N/A (Digital Download - PDF)
Paper Type
Type:
N/A (Digital Download - PDF)
⚙️ Engine Specifications
Primary Engine
Model Range:
Nubira, Lacetti, Tacuma, Rezzo, Evanda
Engine 1 6L:
1.6L DOHC (e.g., F16D3/Ecotec L84), ~109-114 hp, ~110-112 lb-ft torque.
Engine 1 8L:
1.8L DOHC (e.g., T18SED/Ecotec L88/Z18XER), ~114-122 hp, ~118-125 lb-ft torque.
Engine 2 0L:
2.0L DOHC (e.g., DOHC 20LE/X20SED), ~120-130 hp, ~130-135 lb-ft torque (primarily for Evanda).
Engine 2 0L Diesel:
2.0L Turbo Diesel (e.g., DV6-TED4 derived), ~120 hp, ~207 lb-ft torque (primarily for European market Lacetti).
Performance
Power Delivery:
Generally linear power delivery, adequate for daily driving but not performance-oriented.
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) on later variants if applicable.
Fuel Type:
Unleaded Gasoline (Octane rating as per manual), Diesel for diesel variants.
🔧 Transmission
Standard
Type Manual:
5-speed Manual Transmission.
Optional
Type Automatic:
4-speed Automatic Transmission (e.g., GM 4T40-E based).
Features
Drive Layout:
Front-Wheel Drive (FWD).
Clutch Type:
Dry, single-plate clutch (for manual transmissions).
📐 Dimensions
Exterior
Nubira Lacetti Sedan Length:
Approx. 4515-4575 mm.
Nubira Lacetti Wagon Length:
Approx. 4515-4575 mm.
Tacuma Rezzo Length:
Approx. 4350-4370 mm.
Evanda Length:
Approx. 4720 mm.
Wheelbase Common:
Approx. 2600 mm (Nubira/Lacetti), 2620mm (Tacuma/Rezzo), 2700 mm (Evanda).
Tire Sizes Common:
185/65R14, 195/55R15, 205/50R16 (depending on trim and model).
Wheel Bolt Pattern:
5x110mm (common for many GM platforms).
Weights
Curb Weight Range:
Approx. 1200-1450 kg (depending on model and configuration).
🛡️ Safety Features
Ratings
Euroncap Lacetti:
Average 4-star Euro NCAP rating for earlier models, variations possible.
Euroncap Evanda:
2-star Euro NCAP rating for earlier models (requires verification for specific year).
Active Features
ABS:
Anti-lock Braking System (ABS) typically standard or optional depending on trim and year.
Traction Control:
Traction Control System (TCS) may be available on higher trims.
Ebs:
Electronic Brake-force Distribution (EBD) often integrated with ABS.
Passive Features
Airbags:
Front airbags for driver and passenger, side airbags optional/standard on higher trims.
Seatbelts:
3-point seatbelts with pre-tensioners and force limiters (front seats).
Child Anchors:
ISOFIX child seat mounting points on rear seats.
💡 Technology Features
Infotainment
Head Unit:
Standard AM/FM radio with CD player, optional premium audio systems might exist.
Display:
Basic digital or analog displays for audio information.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Sensors:
Rarely offered as standard, may be an aftermarket addition.
Connectivity
Auxiliary Input:
Unlikely to be standard on base models from this era, may be present on higher trims or aftermarket.
Bluetooth:
Very unlikely to be factory-fitted on base models of this generation.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 7,500-10,000 miles (12,000-15,000 km) or 6-12 months, whichever comes first. Check manual for specific mileage/timeframes.
Air Filter Replacement:
Recommend checking at 15,000-20,000 miles (24,000-32,000 km), replace as needed or every 30,000-40,000 miles (48,000-64,000 km).
Spark Plug Replacement:
Copper plugs: ~30,000 miles. Platinum/Iridium: ~60,000-100,000 miles. Consult manual for exact type and interval.
Timing Belt Replacement:
Crucial for interference engines. Typically 60,000-90,000 miles (96,000-144,000 km) or 5-7 years. Check manual for engine specific type (belt or chain).
Fluid Specifications
Engine Oil Viscosity:
Commonly SAE 5W-30 or 10W-40. Manual specifies exact viscosity based on ambient temperature. GM dexos1 or API SN certified oil recommended.
Coolant Type:
GM-spec orange silicate-free coolant (Dex-Cool equivalent) or a universal OAT coolant. 50/50 mix with distilled water.
Transmission Fluid Atf:
Dexron-III H or Dexron-VI for automatic transmissions. Manual transmission fluid: GL-4 rated 75W-90 or 80W-90 gear oil. Verify exact specification.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Ensure it is compatible with ABS systems.
Known Issues
Engine Mounts:
Wear and tear leading to vibration at idle, particularly on higher mileage vehicles.
Suspension Components:
Premature wear of ball joints, tie rod ends, and control arm bushings common due to road conditions.
Exhaust System:
Rusting and corrosion of exhaust pipes and mufflers, especially in areas with road salt.
Electrical Connectors:
Corrosion or loose connections in wiring harnesses, particularly for external lights and sensors.
Power Steering Pump:
Potential leaks or noise from the power steering pump.
Automatic Transmission:
Occasional hard shifts or slipping, often related to fluid degradation or valve body issues.
📚 Vehicle History
Brand Heritage
Origin:
Daewoo Motors (South Korea), later branded as Chevrolet for global markets post-GM acquisition.
Model Evolution
Nubira Lacetti:
Successor to Daewoo Nubira (J100), evolved into the Chevrolet Lacetti (J200) platform with various body styles (sedan, hatchback, wagon).
Tacuma Rezzo:
Compact MPV, also known as Daewoo Rezzo, developed from the Daewoo Lanos platform.
Evanda:
Mid-size sedan, successor to Daewoo Leganza, showcasing a more premium positioning.
Production
Production Years Covered:
2005, 2006, 2007, 2008 (as specified in the product name).
Manufacturing Locations:
Primarily South Korea (Daewoo plants), potentially other GM assembly sites globally.
🏆 Awards & Recognition
Recognitions
General Reception:
Models generally received moderate reviews, praised for value but criticized for driving dynamics and interior material quality compared to some European or Japanese rivals.
Ratings
Consumer Reports Equivalents:
While specific awards are scarce, these vehicles were positioned as practical and affordable choices in their respective segments.
Certifications
Safety Certifications:
Compliance with relevant safety standards for target markets (e.g., ECE regulations in Europe).
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