🏷️ Basic Information Identification Make: Honda Model: Fourtrax Foreman Model Variant: TRX500FE / TRX500FM / TRX500TM Model Years Covered: 2005, 2006 Vehicle Type: ATV (All-Terrain Vehicle) Codes Engine Code Designation: TRX500FA series engines Chassis Code Designation: TRX500FE/FM/TM 👋 Introduction Market Position Target Audience: Professional mechanics, ATV repair shops, serious ATV enthusiasts Competitive Analysis Value Proposition: Offers professional-grade repair and maintenance information for a specific range of popular Honda ATV models, crucial for maintaining optimal performance and longevity. Key Features Comprehensive Coverage: Covers all major mechanical and electrical systems, from routine maintenance to complete engine rebuilds. Model Specificity: Precisely tailored for the 2005-2006 Honda TRX500FE/FM/TM Fourtrax Foreman, ensuring accuracy for these particular models. Professional Resource: The same resource used by professional mechanics, guaranteeing accuracy and depth of information. 📋 Manual Details Coverage Areas Primary Coverage: Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Page Count: 448 Manual Type Manual Type: Service Repair Manual Language Language: English Format Format: PDF File Size Mb: 79 Print Save Permissions: No restrictions (printable, savable to disc) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete teardown and rebuild, cylinder head, valve, cylinder, piston, crankshaft, balancer, lubrication system, fuel system, engine removal/installation Drivetrain: Clutch, gearshift linkage, alternator/starter clutch, crankcase, transmission, front driving mechanism (FM/FE models), rear driving mechanism, selectable 4WD system (FM/FE models) Chassis And Body: Frame, body panels, exhaust system, front wheel/suspension/steering, rear wheel/suspension Electrical System: Battery, charging system, ignition system, electric starter, lights, meters, switches, electric shift program (ESP: FE model), wiring diagrams Procedures Included Maintenance: Scheduled maintenance, fluid changes, component checks Repair: Complete repair procedures for all covered systems, including engine rebuilds and electrical diagnostics Troubleshooting: Comprehensive troubleshooting guides and diagnostic trees for common and uncommon issues Diagnostics: Detailed diagnostic steps for electrical and mechanical systems Technical Depth Depth: Professional level; suitable for experienced technicians and serious DIY mechanics. Covers complete teardown and rebuilds. Visual Aid: Includes pictures and part diagrams 📊 Manual Specifications File Format File Format: PDF Print Quality Quality: High quality Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, OHV, 2-valve, single-cylinder Displacement Cc: 477 Bore X Stroke Mm: 92.0 x 88.5 Compression Ratio: 8.5:1 Performance Horsepower Hp: Approx. 34-36 HP (Estimate based on similar models) Torque Lb-Ft: Approx. 30-32 lb-ft (Estimate based on similar models) Fuel System Fuel Delivery: Carbureted (CV type) on TM model, Fuel Injection (PGM-FI) on FE/FM models Carburetor Size Mm: 37mm (for TM model) Fuel Type: Unleaded gasoline Ignition System Ignition: CDI digital with electronic advance Cooling System Cooling: Liquid-cooled Starter Starter System: Electric starter with automatic decompression Engine Oil Recommended Oil Viscosity: SAE 10W-40 (Check manual for specific Honda recommendations, e.g., Pro Honda GN4) Oil Capacity Liters: Approx. 2.4 L (without filter change) Oil Filter Part Number: Honda 15410-MFJ-001 (Typical, verify with manual) 🔧 Transmission Standard Transmission Type: Constant-mesh 5-speed with reverse Features Esp Feature: Electric Shift Program (ESP) on TRX500FE model, allowing push-button shifting Drive System: Shaft drive 4Wd System: Selectable 2WD/4WD with TraxLok on FM and FE models Transmission Fluid Recommended Fluid: Honda Dual Clutch Transmission Fluid (DCTF) or equivalent API SG or higher, SAE 10W-30 Fluid Capacity Liters: Approx. 1.2 L (check manual for exact) 📐 Dimensions Exterior Overall Length Mm: 2145 Overall Width Mm: 1180 Overall Height Mm: 1160 Wheelbase Mm: 1290 Ground Clearance Mm: 246 Weights Curb Weight Kg: 270 (FE), 265 (FM), 260 (TM) Payload Capacity Kg: 200 (combined front/rear rack capacity) Towing Capacity Kg: 385 Wheels Tires Front Tire Size: AT25 x 8-12 Rear Tire Size: AT25 x 10-12 Wheel Bolt Pattern: 4 x 110mm 🛡️ Safety Features Ratings Atv Safety Standards: Complies with ANSI/SVIA standards Active Features Braking System: Hydraulic disc brakes front and rear. Mechanical drum brake rear parking brake. Some models may feature combined front braking. 4Wd System: Selectable 2WD/4WD (TraxLok) improves traction and control in varied terrain. Passive Features Ergonomics: Designed for rider comfort and control, with intuitive controls and seating position. Lighting: Headlights, taillight, and brake light for visibility. 💡 Technology Features Infotainment Display: LCD multi-function display (speedometer, odometer, trip meter, clock, 4WD indicator, fuel gauge, engine temperature indicator, etc.) Driver Assistance Transmission Assist: Electric Shift Program (ESP) for clutchless shifting on FE models, enhancing ease of use. Connectivity Remote Control: N/A (ATV specific) Electrical Features Charging System: Stator with DC output for battery charging and lighting. Lighting System: Multi-reflector headlights, LED taillight/brake light. 🔧 Maintenance Service Intervals Engine Oil Change: Every 1,000 km or 6 months, whichever comes first (refer to manual for specific conditions). Air Filter Cleaning: Every 500 km or 3 months; replace as needed. Spark Plug Inspection Replacement: Inspect every 2,000 km or 12 months; replace as needed. Valve Clearance Adjustment: Every 2,000 km or 12 months. Fluid Specifications Coolant Type: Honda Motorcycle Coolant...