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Mitsubishi Lancer Evolution 9 2005-2007 WSM Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Model Code: CT9A Model Years Covered: 2005, 2006, 2007 👋 Introduction Market Position Segment: Performance Sedan / Rally Homologation Special Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Mitsubishi Lancer Evo VII/VIII Key Features Performance Focus: All-wheel drive (S-AWC), powerful turbocharged engine, advanced differential systems Target Audience Enthusiast Appeal: Enthusiasts and owners seeking in-depth knowledge for maintenance and performance tuning Value Proposition Cost Savings: Enables DIY repairs and reduces reliance on expensive dealership services 📋 Manual Details Coverage Areas Primary Coverage: Full Service and Repair Secondary Coverage: Routine Maintenance, Diagnostics, Wiring Diagrams Page Count Estimated Pages: 1500+ Manual Type Type: Workshop Service Manual (WSM) Language Language: English Format File Format: PDF (Downloadable) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe Acrobat Reader or compatible PDF viewer Compatibility Operating Systems: Windows and macOS 📖 Manual Coverage Systems Covered Powertrain: Engine (4G63 MIVEC Turbo), Transmission (Manual & optional SST), Drivetrain (AYC, ACD, Super AYC) Chassis: Suspension (Front & Rear), Steering, Brakes (ABS, Brembo) Electrical: Full Electrical Schematics, ECU, Lighting, Body Electronics, Audio Body: Exterior Body Panels, Interior Trim, Doors, Glass, HVAC Procedures Included Engine Repair: Engine assembly/disassembly, cylinder head, pistons, crankshaft, timing belt, turbocharger overhaul Transmission Service: Gearbox repair, clutch replacement, differential service, transfer case maintenance Diagnostics: Troubleshooting guides, fault code interpretation, sensor testing, diagnostic tool procedures Maintenance: Oil change intervals, fluid specifications, filter replacement, spark plug servicing Electrical Troubleshooting: Wiring diagram interpretation, circuit testing, component diagnosis Suspension Steering: Alignment procedures, shock absorber replacement, power steering system service Technical Depth Depth: Comprehensive: From basic maintenance to complete engine and transmission rebuilds 📊 Manual Specifications File Format Print Quality: Full Printable (high resolution) Print Quality Scalability: Printable at original size for diagrams and schematics Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T MIVEC Engine Type: Inline 4-cylinder, DOHC, 16-valve, Turbocharged and Intercooled Performance Displacement: 2.0 Liters (1997 cc) Horsepower Hp: 286 hp @ 6500 rpm (JDM/Euro), 276 hp @ 6500 rpm (USDM) Torque Lb Ft: 289 lb-ft @ 3500 rpm (JDM/Euro), 286 lb-ft @ 3500 rpm (USDM) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with Sequential Port Injection Fuel Type: Premium Unleaded Gasoline (91 Octane or higher) Cooling System Cooling Type: Water-cooled, pressurized with electric cooling fan Ignition System Ignition Type: Electronic Ignition (Coil-on-plug) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Transmission (Getrag MD723) Optional Transmission Type: 6-Speed Sequential Sportshift Automatic Transmission (SST) - availability varied by market and trim Features Drivetrain Technology: Super Active Center Differential (S-AYC), Active Center Differential (ACD), Active Yaw Control (AYC) Fluid Specifications Manual Transmission Fluid: API GL-4/GL-5, SAE 75W-90 (Refer to manual for specific Mitsubishi specs, e.g., DiaQueen) Transfer Case Fluid: API GL-4, SAE 75W-90 (Refer to manual for specific Mitsubishi specs, e.g., DiaQueen LSD) 📐 Dimensions Exterior Length: 4490 mm (176.8 in) Width: 1770 mm (69.7 in) Height: 1415 mm (55.7 in) Wheelbase: 2625 mm (103.3 in) Weights Curb Weight Kg: 1450-1500 kg (approx., depending on trim/options) Gross Vehicle Weight Rating: Refer to vehicle VIN plate 🛡️ Safety Features Ratings NHTSA Front Crash Test: 4-star driver, 4-star passenger (2006 Model, refer to specific testing) Active Features Braking System: Front: Ventilated 320mm discs with Brembo 4-piston calipers; Rear: Ventilated 300mm discs with Brembo 2-piston calipers ABS: Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD) Passive Features Airbags: Front airbags, optional side-impact airbags Seatbelts: 3-point height-adjustable front seatbelts with pretensioners and load limiters 💡 Technology Features Infotainment Audio System: Factory premium audio system with CD player, AM/FM radio, optional subwoofer Driver Assistance Acd System: Active Center Differential (ACD) for torque distribution control based on steering angle, throttle, and wheel speed Ayc System: Active Yaw Control (AYC) for enhanced cornering stability by vectoring torque to rear wheels Connectivity Original Connectivity: Limited by era; primarily analog systems, optional satellite radio integration 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe service) Spark Plugs: Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type (e.g., iridium) Timing Belt: Replace every 60,000 miles (96,000 km) or 5 years Fluid Specifications Engine Oil Specification: API SN/SP, ILSAC GF-5/GF-6, SAE 0W-30 or 5W-30 (Check manual for specific Mitsubishi approval, e.g., DiaQueen) Coolant: Mitsubishi Genuine Long Life Coolant (or equivalent HOAT - Hybrid Organic Acid Technology) Brake Fluid: DOT 3 or DOT 4 (Refer to manual for specific requirement, often DOT 4 is recommended for performance) Known Issues Engine: Head gasket failure (especially with high mileage or aggressive tuning), turbocharger wear, connecting rod issues (under extreme stress/tuning) Drivetrain: ACD/AYC pump failure, differential wear (under hard use), clutch wear Electrical: Window regulator issues, central locking problems, ECU capacitor degradation (less common on IX) 📚 Vehicle...
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Mitsubishi Lancer Evolution 9 2005-2007 WSM Service Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Model Code:
CT9A
Model Years Covered:
2005, 2006, 2007
👋 Introduction
Market Position
Segment:
Performance Sedan / Rally Homologation Special
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Mitsubishi Lancer Evo VII/VIII
Key Features
Performance Focus:
All-wheel drive (S-AWC), powerful turbocharged engine, advanced differential systems
Target Audience
Enthusiast Appeal:
Enthusiasts and owners seeking in-depth knowledge for maintenance and performance tuning
Value Proposition
Cost Savings:
Enables DIY repairs and reduces reliance on expensive dealership services
📋 Manual Details
Coverage Areas
Primary Coverage:
Full Service and Repair
Secondary Coverage:
Routine Maintenance, Diagnostics, Wiring Diagrams
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Workshop Service Manual (WSM)
Language
Language:
English
Format
File Format:
PDF (Downloadable)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe Acrobat Reader or compatible PDF viewer
Compatibility
Operating Systems:
Windows and macOS
📖 Manual Coverage
Systems Covered
Powertrain:
Engine (4G63 MIVEC Turbo), Transmission (Manual & optional SST), Drivetrain (AYC, ACD, Super AYC)
Chassis:
Suspension (Front & Rear), Steering, Brakes (ABS, Brembo)
Electrical:
Full Electrical Schematics, ECU, Lighting, Body Electronics, Audio
Body:
Exterior Body Panels, Interior Trim, Doors, Glass, HVAC
Procedures Included
Engine Repair:
Engine assembly/disassembly, cylinder head, pistons, crankshaft, timing belt, turbocharger overhaul
Transmission Service:
Gearbox repair, clutch replacement, differential service, transfer case maintenance
Diagnostics:
Troubleshooting guides, fault code interpretation, sensor testing, diagnostic tool procedures
Maintenance:
Oil change intervals, fluid specifications, filter replacement, spark plug servicing
Electrical Troubleshooting:
Wiring diagram interpretation, circuit testing, component diagnosis
Suspension Steering:
Alignment procedures, shock absorber replacement, power steering system service
Technical Depth
Depth:
Comprehensive: From basic maintenance to complete engine and transmission rebuilds
📊 Manual Specifications
File Format
Print Quality:
Full Printable (high resolution)
Print Quality
Scalability:
Printable at original size for diagrams and schematics
Binding Type
Digital Binding:
N/A (Digital PDF)
Paper Type
Digital Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Engine Type:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged and Intercooled
Performance
Displacement:
2.0 Liters (1997 cc)
Horsepower Hp:
286 hp @ 6500 rpm (JDM/Euro), 276 hp @ 6500 rpm (USDM)
Torque Lb Ft:
289 lb-ft @ 3500 rpm (JDM/Euro), 286 lb-ft @ 3500 rpm (USDM)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with Sequential Port Injection
Fuel Type:
Premium Unleaded Gasoline (91 Octane or higher)
Cooling System
Cooling Type:
Water-cooled, pressurized with electric cooling fan
Ignition System
Ignition Type:
Electronic Ignition (Coil-on-plug)
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual Transmission (Getrag MD723)
Optional
Transmission Type:
6-Speed Sequential Sportshift Automatic Transmission (SST) - availability varied by market and trim
Features
Drivetrain Technology:
Super Active Center Differential (S-AYC), Active Center Differential (ACD), Active Yaw Control (AYC)
Fluid Specifications
Manual Transmission Fluid:
API GL-4/GL-5, SAE 75W-90 (Refer to manual for specific Mitsubishi specs, e.g., DiaQueen)
Transfer Case Fluid:
API GL-4, SAE 75W-90 (Refer to manual for specific Mitsubishi specs, e.g., DiaQueen LSD)
📐 Dimensions
Exterior
Length:
4490 mm (176.8 in)
Width:
1770 mm (69.7 in)
Height:
1415 mm (55.7 in)
Wheelbase:
2625 mm (103.3 in)
Weights
Curb Weight Kg:
1450-1500 kg (approx., depending on trim/options)
Gross Vehicle Weight Rating:
Refer to vehicle VIN plate
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
4-star driver, 4-star passenger (2006 Model, refer to specific testing)
Active Features
Braking System:
Front: Ventilated 320mm discs with Brembo 4-piston calipers; Rear: Ventilated 300mm discs with Brembo 2-piston calipers
ABS:
Anti-lock Braking System (ABS) with Electronic Brakeforce Distribution (EBD)
Passive Features
Airbags:
Front airbags, optional side-impact airbags
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Audio System:
Factory premium audio system with CD player, AM/FM radio, optional subwoofer
Driver Assistance
Acd System:
Active Center Differential (ACD) for torque distribution control based on steering angle, throttle, and wheel speed
Ayc System:
Active Yaw Control (AYC) for enhanced cornering stability by vectoring torque to rear wheels
Connectivity
Original Connectivity:
Limited by era; primarily analog systems, optional satellite radio integration
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles (6,000 km) or 6 months, whichever comes first (severe service)
Spark Plugs:
Replace every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on type (e.g., iridium)
Timing Belt:
Replace every 60,000 miles (96,000 km) or 5 years
Fluid Specifications
Engine Oil Specification:
API SN/SP, ILSAC GF-5/GF-6, SAE 0W-30 or 5W-30 (Check manual for specific Mitsubishi approval, e.g., DiaQueen)
Coolant:
Mitsubishi Genuine Long Life Coolant (or equivalent HOAT - Hybrid Organic Acid Technology)
Brake Fluid:
DOT 3 or DOT 4 (Refer to manual for specific requirement, often DOT 4 is recommended for performance)
Known Issues
Engine:
Head gasket failure (especially with high mileage or aggressive tuning), turbocharger wear, connecting rod issues (under extreme stress/tuning)
Drivetrain:
ACD/AYC pump failure, differential wear (under hard use), clutch wear
Electrical:
Window regulator issues, central locking problems, ECU capacitor degradation (less common on IX)
📚 Vehicle History
Brand Heritage
Rally Roots:
Direct descendant of the Lancer Evolution series, a legendary WRC champion
Model Evolution
Generation Ix:
Evolved from the VIII generation, featuring MIVEC variable valve timing, updated aero, and enhanced S-AYC/ACD systems
Production
Manufacturing Plant:
Mizushima Plant, Kurashiki, Okayama, Japan
Production Years
Series Production:
2005 - 2007
🏆 Awards & Recognition
Recognitions
Performance Acclaim:
Widely praised by automotive journalists for its handling, acceleration, and rally-bred performance
Ratings
Enthusiast Following:
Cult following among car enthusiasts and tuners worldwide
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