🏷️ Basic Information Identification Make: Gilera Model: SMT RCR50 Years Covered: 2005, 2006, 2007, 2008, 2009 Vehicle Type: Supermoto/Enduro Moped Codes Manual Product Code: GIL-SMT-RCR50-2005-2009-SM-PDF 👋 Introduction Market Position Market Segment: Entry-level performance 50cc light motorcycle (moped/supermoto) Competitive Analysis Competitors: Derbi Senda, Aprilia SX50, Rieju MRT50, Yamaha DT50 Key Features Vehicle Focus: Agile handling, sporty styling, lightweight construction, suitable for urban commuting and light off-road use Manual Value Proposition Manual Purpose: Empower owners and technicians with factory-level diagnostic and repair data for optimal vehicle upkeep and performance. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service, Repair, and Maintenance Page Count Page Count: 118 Manual Type Manual Type: Factory Service Repair Workshop Manual Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Systems: Engine, Electrical System, Power Supply, Cooling System, Braking System, Suspensions, Chassis, Bodywork, Maintenance, Troubleshooting, Special Tools Electrical System Details: Detailed wiring diagrams, component identification, troubleshooting for lighting, ignition, starting system, and indicators. Chassis Details: Frame, swingarm, wheel bearings, steering head bearings, mounting points. Suspension Details: Front telescopic forks (specifications, seal replacement, oil levels/types), rear monoshock (adjustment, overhaul). Braking System Details: Hydraulic system diagnostics, caliper overhaul, master cylinder service, pad replacement, bleeding procedures. Procedures Included Procedures: Diagnostic procedures, repair procedures, maintenance schedules, pre-delivery inspections, troubleshooting guides, wiring diagram interpretation Engine Overhaul: Complete engine disassembly, inspection, component replacement (piston, rings, bearings, seals), reassembly, and tuning. Carburetor Service: Disassembly, cleaning, reassembly, jetting adjustments, float height setting, idle speed adjustment. Pre Delivery: Comprehensive pre-delivery inspection checklist and procedures for ensuring the vehicle is ready for customer use. Technical Depth Depth: Detailed diagnostic information, component-level repair instructions, torque specifications, clearances, electrical system schematics Diagnostic Tools: Highlights special tools required for specific repairs and diagnostics. Torque Specifications: Detailed torque values for critical fasteners throughout the motorcycle. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Reader Requirement: Adobe PDF Reader Print Quality Print Quality: High-resolution, suitable for printing detailed diagrams and text Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder Engine Displacement: 49.7 cc Bore X Stroke: 39.5 mm x 40 mm (typical for AM6 based engines) Performance Horsepower: Approximately 8-10 HP (stock, depending on specific market regulations) Torque: Estimated 5-7 Nm (stock) Fuel System Fuel Delivery: Carburetor (e.g., Dell'Orto PHVA 17.5) Fuel Type: Unleaded Gasoline (Octane rating specified in manual) Ignition System Ignition Type: Electronic Ignition (CDI) Cooling System Cooling Method: Liquid-cooled Engine From Vehicle Engine Removal Procedure: Detailed step-by-step instructions for engine removal and reinstallation 🔧 Transmission Standard Transmission Type: 6-speed Manual Features Clutch Type: Wet multi-plate clutch Fluid Specifications Transmission Oil Type: Specific gear oil/transmission fluid as per Gilera's recommendation (e.g., SAE 80W/90) 📐 Dimensions Exterior Dimensions Overall: Refer to manual for precise dimensions (typical for this class: Length ~2000mm, Width ~750mm, Height ~1100mm) Weights Dry Weight: Approximately 90-100 kg Max Load Capacity: Refer to manual (typically around 100-120 kg including rider and cargo) 🛡️ Safety Features Ratings Safety Ratings: N/A (Moped category typically not subject to stringent crash ratings like cars) Active Features Braking System Front: Hydraulic Disc Brake (e.g., 260mm diameter, 2-piston caliper) Braking System Rear: Hydraulic Disc Brake (e.g., 220mm diameter, 1-piston caliper) Passive Features Lighting: Headlight, Taillight, Brake Light, Turn Signals (covered in electrical section) 💡 Technology Features Infotainment Instrumentation: Analog/Digital Speedometer, Tachometer, Odometer, Fuel Gauge (if equipped), Neutral Indicator, Turn Signal Indicators. Driver Assistance Driver Assistance Features: N/A (basic motorcycle technology) Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval (typical for 2-stroke: regular checks) Spark Plug Replacement: Refer to manual (typical: 3,000-6,000 km or as needed) Air Filter Cleaning: Refer to manual (frequent checks, cleaning/replacement as per conditions) Fluid Specifications Coolant Type: Ethylene glycol based antifreeze coolant (specific mixture ratio provided in manual) Brake Fluid Type: DOT 4 or specified alternative (refer to manual) 2-Stroke Oil Type: High-quality 2-stroke oil suitable for liquid-cooled engines (e.g., JASO FD or API TC rated) Known Issues Common Wear Items: Clutch wear, piston ring wear, carburetor jetting adjustments, exhaust system carbon build-up, electrical connections Troubleshooting Troubleshooting Coverage: Covers common starting issues, running problems, electrical faults, and performance anomalies specific to the Gilera SMT/RCR50 platform. 📚 Vehicle History Brand Heritage Brand Origin: Gilera is an Italian manufacturer with a long history in motorcycle production, particularly known for performance and racing pedigree. Model Evolution Model Lineage: The SMT/RCR models represent Gilera's offering in the competitive 50cc supermoto and enduro segment, often utilizing proven engine platforms like the Minarelli AM6. Production Manufacturing Location: Likely Italy or Spain (under Piaggio Group umbrella)