🏷️ Basic Information Identification Make: Gilera Model: Nexus Model Variant: 500 Year Range: 2005-2010 Codes Emission Standard: Euro 3 👋 Introduction Market Position Positioning: Premium maxi-scooter segment, known for sporty handling and performance. Competitive Analysis Competitors: Yamaha TMAX, Suzuki Burgman 400/650, Honda Silver Wing, Kymco Xciting 500. Key Features Handling: Sport-oriented chassis, often praised for motorcycle-like agility. Engine Performance: Powerful 500cc engine offering strong acceleration and highway capability. Design: Aggressive and sporty styling, distinct from more utilitarian maxi-scooters. Product Value Proposition Manual Utility: Provides comprehensive DIY repair and maintenance capabilities for owners, saving on dealership service costs. 📋 Manual Details Coverage Areas All Models Covered: True Repair Scope: A-Z Mechanical and Electrical Page Count Estimated Pages: High (Indicative of comprehensive coverage, exact number not specified) Manual Type Type: Workshop Service Repair Manual Language Language: English (Assumed based on typical product listings) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, lubrication, cooling, fuel, ignition, emissions, starting and charging Transmission Systems: Transmission overhaul, clutch operation, gearbox components Chassis Systems: Suspension (front and rear), steering, braking system (including ABS if applicable), wheels and tires Electrical Systems: Wiring diagrams, lighting, instruments, ignition, starter motor, generator/alternator, battery, fault diagnosis for electrical components Bodywork And Frame: Body panel removal and installation, frame inspection and repair, seating, fairings, trim components Fuel System: Fuel tank, fuel pump, fuel injectors, fuel lines, EVAP system (Euro 3) Exhaust System: Exhaust manifold, catalytic converter, mufflers Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug service, chain adjustment, brake fluid flush, coolant replacement, valve clearance checks Troubleshooting: Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides Major Repairs: Engine rebuilding, transmission overhauls, suspension component replacement, electrical system repairs Component Replacement: Detailed instructions for replacing all major and minor components Special Tools: Identification and usage of specialized tools required for specific tasks Technical Depth Depth: Comprehensive, covering all aspects from basic checks to complete engine and transmission rebuilds, including detailed electrical diagnostics. Diagnostic Information: In-depth diagnostic procedures, fault codes interpretation, and testing methods for sensors and actuators. Specifications And Tolerances: Detailed torque specifications, clearances, and measurement tolerances for all mechanical components. 📊 Manual Specifications File Format Format: PDF Searchability: Likely text-searchable if professionally created PDF Print Quality Printability: All pages printable Image Quality: Tons of detailed pictures & diagrams included Binding Type Type: N/A (Digital Download) Paper Type Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, DOHC Displacement: 493 cc Bore X Stroke: 91.5 mm x 76.4 mm (Approximate, typical for this engine family) Compression Ratio: 10.5:1 (Approximate) Performance Horsepower: Approx. 40 HP (at 7,000 RPM) Torque: Approx. 45 Nm (at 5,500 RPM) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline (95 RON recommended) Ignition Ignition System: Electronic ignition system (CDI or similar) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) Drive: Belt drive to rear wheel Features Clutch: Automatic centrifugal clutch 📐 Dimensions Exterior Length: Approx. 2,160 mm Width: Approx. 790 mm Height: Approx. 1,430 mm (seat height around 780mm) Weights Dry Weight: Approx. 190 kg Wet Weight: Approx. 202 kg (with fluids) Max Payload: Approx. 150 kg (rider and passenger) Cargo Storage: Under-seat storage compartment, glove box 🛡️ Safety Features Ratings Crash Test Results: N/A (Motorcycle/Scooter ratings differ from cars; focus is on design safety) Active Features Braking: Front: Dual discs (e.g., 260mm), Rear: Single disc (e.g., 240mm). Optional ABS available on some models. Lighting: Dual headlights, LED taillight Passive Features Frame Construction: High-tensile steel frame for rigidity and crash protection. Seatbelts: N/A Airbags: N/A 💡 Technology Features Infotainment Display: Digital/Analog instrument cluster with tachometer, speedometer, fuel gauge, engine temperature, and warning lights. Driver Assistance ABS: Available as an option on some models, significantly enhancing braking safety. Connectivity Bluetooth: N/A (Not typically featured on this model year) Lighting Technology Headlights: Halogen bulbs 🔧 Maintenance Service Intervals Oil Change: Every 5,000-7,500 km or annually, whichever comes first (Consult manual for exact) Air Filter Check: Check every 5,000 km, replace as needed Spark Plug Replacement: Every 10,000-15,000 km (e.g., NGK CR8E or similar) Valve Clearance Check: Every 10,000-15,000 km (Consult manual for exact specifications) Coolant Replacement: Every 2 years (Use specified coolant type) Fluid Specifications Engine Oil: SAE 10W-40, API SG or higher, JASO MA certified motorcycle oil. Capacity approx. 1.7-1.9 liters (Consult manual for exact). Coolant: Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Capacity approx. 1.0-1.2 liters. Brake Fluid: DOT 4 synthetic brake fluid. Transmission Oil: N/A (CVT uses engine oil for lubrication of internal components in some designs, but typically not a separate transmission fluid fill.) Known Issues Common Problems: Potential for stator failure, regulator/rectifier issues, water pump leaks, occasional electrical gremlins, CVT belt wear. Preventative Maintenance Tips: Regularly check coolant level, inspect brake pads and fluid, clean air filter, ensure...