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Yamaha MT-01 MT-01T 2005-2010 Factory Service Repair Manual

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The MT-01, produced between 2005 and 2010, is a high-performance naked sportbike engineered with a focus on delivering immense torque and a distinctive, muscular aesthetic. As the 'Ultimate Torque Master,' it offers a visceral riding experience powered by a 1670cc V-twin engine, competing in the large-displacement naked bike segment with its emphasis on raw power and a unique design. This model is targeted at enthusiast riders who appreciate a hands-on approach to their machines and value a machine that provides a powerful, engaging ride. This comprehensive Factory Service Repair Manual provides complete factory-level repair and maintenance information for the MT-01 and MT-01T models from 2005 through 2010. It covers all major components and systems, including engine mechanicals, chassis, running gear, and the electrical system, with detailed procedures for maintenance, troubleshooting, diagnostics, and repair. The manual is designed to empower owners and technicians to perform servicing, from basic fluid changes and inspections to full component rebuilds, potentially saving significant labor costs and ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Yamaha Model: MT-01 Model Variant: MT-01T Production Years: 2005-2010 Codes Chassis Code: RP11 Engine Code: 1670cc V-Twin 👋 Introduction Market Position Positioning: High-performance naked sportbike targeted at riders seeking raw power and distinctive styling. Competitive Analysis Competitors: Competed against other large-displacement naked bikes and muscle bikes of its era, emphasizing torque and a visceral riding experience. Key Features Design Philosophy: 'Ultimate Torque Master' – focused on delivering massive low-end torque and a unique, muscular aesthetic. Target Audience: Enthusiast riders who appreciate brute power, unique styling, and a hands-on approach to maintenance and customization. Manual Value Proposition Cost Savings: Potential to save $50-$60 per hour on shop labor costs by enabling DIY servicing. 📋 Manual Details Coverage Areas Primary Coverage: Complete factory service and repair Supported Models: Yamaha MT-01, MT-01T Supported Years: 2005, 2006, 2007, 2008, 2009, 2010 Page Count Estimated Page Count: Hundreds of pages (printable) Manual Type Type: Factory Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Top end, lubrication, cooling, fuel system, clutch, crankshaft, transmission, engine removal/installation Chassis And Running Gear: Wheels, tires, final drive, brakes, suspension, steering, frame Electrical System: Full electrical system diagnosis and repair, wiring diagrams Procedures Included Maintenance: Scheduled maintenance, fluid changes, inspections Troubleshooting: Comprehensive troubleshooting guide for engine faults, electrical issues, and mechanical problems Repair: Step-by-step repair procedures for all major components and systems Diagnostics: Detailed diagnostic procedures, including testing suspected parts and understanding engine management systems Technical Depth Depth: Complete factory-level repair and maintenance, from basic servicing to full rebuilds Documentation Quality: Actual genuine repair service factory manuals, not 3rd party 📊 Manual Specifications File Format File Type: PDF Readability: Adobe PDF Reader required Print Quality Printability: Printable without any restriction, individual pages or entire manual Binding Type Binding: Digital Download (printable) Paper Type Physical Medium: N/A (Digital Download) Delivery Delivery Method: Instant Download Link after payment ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, Air-cooled, SOHC, 4-valve V-twin Displacement: 1670 cc (102 cubic inches) Bore X Stroke: 97.0 mm x 115.0 mm Compression Ratio: 8.4:1 Performance Horsepower: Approx. 90 HP @ 4,750 RPM (US spec) Torque: Approx. 109 lb-ft @ 3,750 RPM (US spec) Fuel System Fuel Delivery: Fuel Injection with Twin-Bore Throttle Body Fuel Type: Unleaded gasoline, minimum 87 octane Ignition Ignition System: TCI (Transistor Controlled Ignition) Cooling System Cooling Method: Oil-cooled with internal oil passages 🔧 Transmission Standard Type: 5-speed constant mesh Features Clutch: Wet, multiple-disc, cable-actuated Final Drive Drive Method: Chain drive 📐 Dimensions Exterior Length: 2,195 mm (86.4 in) Width: 750 mm (29.5 in) Height: 1,105 mm (43.5 in) Wheelbase: 1,510 mm (59.4 in) Weights Dry Weight: Approx. 230 kg (507 lbs) Wet Weight: Approx. 247 kg (545 lbs) 🛡️ Safety Features Ratings Crash Test Data: N/A (Motorcycle) Active Features Braking System: Hydraulic dual disc front brakes, Hydraulic single disc rear brake ABS: Optional on some market variants (check specific model/year) Passive Features Lighting: Halogen headlamp, LED tail light 💡 Technology Features Infotainment Dashboard: Analog tachometer, digital speedometer, trip meters, fuel gauge, clock, various warning lights. Driver Assistance Rider Aids: Primarily mechanical; focus on rider control rather than electronic rider aids. ABS was an optional feature on some models. Connectivity Connectivity Features: N/A (Analog/basic digital instrumentation) 🔧 Maintenance Service Intervals Oil Change Interval: Every 6,000 km (3,700 miles) or 6 months, whichever comes first Spark Plug Check: Every 12,000 km (7,500 miles) Valve Clearance Check: Every 24,000 km (15,000 miles) Fluid Specifications Engine Oil Type: Yamalube 4 (SAE 10W-40), API SG or higher, JASO MA certified Engine Oil Capacity: 3.5 L (3.7 US qt) without filter change; 3.7 L (3.9 US qt) with filter change Coolant Type: Permanent antifreeze, high quality ethylene glycol based, with deionized water (50:50 mixture) Brake Fluid Type: DOT...
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Yamaha MT-01 MT-01T 2005-2010 Factory Service Repair ManualYamaha MT-01 MT-01T 2005-2010 Factory Service Repair ManualYamaha MT-01 MT-01T 2005-2010 Factory Service Repair ManualYamaha MT-01 MT-01T 2005-2010 Factory Service Repair Manual
The MT-01, produced between 2005 and 2010, is a high-performance naked sportbike engineered with a focus on delivering immense torque and a distinctive, muscular aesthetic. As the 'Ultimate Torque Master,' it offers a visceral riding experience powered by a 1670cc V-twin engine, competing in the large-displacement naked bike segment with its emphasis on raw power and a unique design. This model is targeted at enthusiast riders who appreciate a hands-on approach to their machines and value a machine that provides a powerful, engaging ride. This comprehensive Factory Service Repair Manual provides complete factory-level repair and maintenance information for the MT-01 and MT-01T models from 2005 through 2010. It covers all major components and systems, including engine mechanicals, chassis, running gear, and the electrical system, with detailed procedures for maintenance, troubleshooting, diagnostics, and repair. The manual is designed to empower owners and technicians to perform servicing, from basic fluid changes and inspections to full component rebuilds, potentially saving significant labor costs and ensuring the longevity and optimal performance of the vehicle.
🏷️ Basic Information
Identification
Make:
Yamaha
Model:
MT-01
Model Variant:
MT-01T
Production Years:
2005-2010
Codes
Chassis Code:
RP11
Engine Code:
1670cc V-Twin
👋 Introduction
Market Position
Positioning:
High-performance naked sportbike targeted at riders seeking raw power and distinctive styling.
Competitive Analysis
Competitors:
Competed against other large-displacement naked bikes and muscle bikes of its era, emphasizing torque and a visceral riding experience.
Key Features
Design Philosophy:
'Ultimate Torque Master' – focused on delivering massive low-end torque and a unique, muscular aesthetic.
Target Audience:
Enthusiast riders who appreciate brute power, unique styling, and a hands-on approach to maintenance and customization.
Manual Value Proposition
Cost Savings:
Potential to save $50-$60 per hour on shop labor costs by enabling DIY servicing.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete factory service and repair
Supported Models:
Yamaha MT-01, MT-01T
Supported Years:
2005, 2006, 2007, 2008, 2009, 2010
Page Count
Estimated Page Count:
Hundreds of pages (printable)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Top end, lubrication, cooling, fuel system, clutch, crankshaft, transmission, engine removal/installation
Chassis And Running Gear:
Wheels, tires, final drive, brakes, suspension, steering, frame
Electrical System:
Full electrical system diagnosis and repair, wiring diagrams
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, inspections
Troubleshooting:
Comprehensive troubleshooting guide for engine faults, electrical issues, and mechanical problems
Repair:
Step-by-step repair procedures for all major components and systems
Diagnostics:
Detailed diagnostic procedures, including testing suspected parts and understanding engine management systems
Technical Depth
Depth:
Complete factory-level repair and maintenance, from basic servicing to full rebuilds
Documentation Quality:
Actual genuine repair service factory manuals, not 3rd party
📊 Manual Specifications
File Format
File Type:
PDF
Readability:
Adobe PDF Reader required
Print Quality
Printability:
Printable without any restriction, individual pages or entire manual
Binding Type
Binding:
Digital Download (printable)
Paper Type
Physical Medium:
N/A (Digital Download)
Delivery
Delivery Method:
Instant Download Link after payment
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, Air-cooled, SOHC, 4-valve V-twin
Displacement:
1670 cc (102 cubic inches)
Bore X Stroke:
97.0 mm x 115.0 mm
Compression Ratio:
8.4:1
Performance
Horsepower:
Approx. 90 HP @ 4,750 RPM (US spec)
Torque:
Approx. 109 lb-ft @ 3,750 RPM (US spec)
Fuel System
Fuel Delivery:
Fuel Injection with Twin-Bore Throttle Body
Fuel Type:
Unleaded gasoline, minimum 87 octane
Ignition
Ignition System:
TCI (Transistor Controlled Ignition)
Cooling System
Cooling Method:
Oil-cooled with internal oil passages
🔧 Transmission
Standard
Type:
5-speed constant mesh
Features
Clutch:
Wet, multiple-disc, cable-actuated
Final Drive
Drive Method:
Chain drive
📐 Dimensions
Exterior
Length:
2,195 mm (86.4 in)
Width:
750 mm (29.5 in)
Height:
1,105 mm (43.5 in)
Wheelbase:
1,510 mm (59.4 in)
Weights
Dry Weight:
Approx. 230 kg (507 lbs)
Wet Weight:
Approx. 247 kg (545 lbs)
🛡️ Safety Features
Ratings
Crash Test Data:
N/A (Motorcycle)
Active Features
Braking System:
Hydraulic dual disc front brakes, Hydraulic single disc rear brake
ABS:
Optional on some market variants (check specific model/year)
Passive Features
Lighting:
Halogen headlamp, LED tail light
💡 Technology Features
Infotainment
Dashboard:
Analog tachometer, digital speedometer, trip meters, fuel gauge, clock, various warning lights.
Driver Assistance
Rider Aids:
Primarily mechanical; focus on rider control rather than electronic rider aids. ABS was an optional feature on some models.
Connectivity
Connectivity Features:
N/A (Analog/basic digital instrumentation)
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or 6 months, whichever comes first
Spark Plug Check:
Every 12,000 km (7,500 miles)
Valve Clearance Check:
Every 24,000 km (15,000 miles)
Fluid Specifications
Engine Oil Type:
Yamalube 4 (SAE 10W-40), API SG or higher, JASO MA certified
Engine Oil Capacity:
3.5 L (3.7 US qt) without filter change; 3.7 L (3.9 US qt) with filter change
Coolant Type:
Permanent antifreeze, high quality ethylene glycol based, with deionized water (50:50 mixture)
Brake Fluid Type:
DOT 4
Known Issues
Common Wear Items:
Clutch plates, brake pads, fork seals, drive chain and sprockets due to powerful torque delivery.
Potential Concerns:
Some owners report occasional fueling hesitation at low RPMs; regular maintenance and fuel system cleaning can mitigate this.
📚 Vehicle History
Brand Heritage
Yamaha Legacy:
Yamaha Motor Company, established in 1955, known for innovation in motorcycles, audio, and marine products.
Model Evolution
Mt Series Introduction:
The MT-01 was a key model in Yamaha's 'Master of Torque' series, establishing a new segment of torque-focused motorcycles.
Production
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Awards Received:
Received critical acclaim for its unique design, massive torque delivery, and raw riding experience. Often featured in 'best of' lists for its niche segment.
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