The Kawasaki Ninja 650R ER-6f, a versatile sportbike from the ER-6 platform, was produced between 2005 and 2011. Known for its accessible performance, user-friendly ergonomics, and sporty styling, this model has been a popular choice for beginner to intermediate riders, commuters, and sport-touring enthusiasts. Its 649 cc parallel-twin engine delivers a balanced blend of power and manageable delivery, complemented by a robust chassis, responsive suspension, and effective braking systems, including optional ABS on select trims. The Ninja 650R ER-6f is a testament to a legacy of engineering quality and reliability, offering a compelling package that bridges the gap between entry-level and more aggressive supersport motorcycles. This comprehensive Service Repair Manual provides detailed instructions for the maintenance, repair, and troubleshooting of the Kawasaki Ninja 650R ER-6f models from 2005 to 2011. Covering all major systems including the powertrain, chassis, and electrical components, the manual offers step-by-step procedures for disassembly, assembly, and diagnostics. It includes essential information on scheduled maintenance, fluid specifications, common issues, and technical specifications, making it an indispensable resource for owners, mechanics, and technicians. With over 500 pages of detailed guidance and high-resolution diagrams, this manual empowers users to effectively maintain their vehicle, ensuring optimal performance and longevity. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R ER-6f Model Code: ER650 Generation: First Generation (EX650A/B/C/D) Platform: ER-6 platform Codes Engine Code Variant: ER650A/B/C/D series 👋 Introduction Market Position Category: Sportbike / Standard Motorcycle Target Audience: Beginner to intermediate riders, commuters, sport-touring enthusiasts Competitive Analysis Key Competitors: Honda CB500F/CBR500R, Yamaha FZ6R/FZ8, Suzuki SV650/GS500F, Triumph Street Triple/Daytona 675 Key Features Vehicle Philosophy: Accessible performance, user-friendly ergonomics, sporty styling, versatile Manual Value Proposition: Empowers owners and technicians with the knowledge to maintain and repair the motorcycle effectively, saving time and money. 📋 Manual Details Coverage Areas Supported Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011 Specific Models: Ninja 650R, ER-6f Page Count Estimated Pages: ~500+ Manual Type Type: Service Repair Manual Purpose: Comprehensive repair, maintenance, and troubleshooting Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, fuel system, ignition system, exhaust system, transmission, clutch Chassis: Frame, suspension (front and rear), steering, wheels, tires, brakes (front and rear) Electrical: Battery, charging system, ignition, lighting, instrumentation, starting system, wiring diagrams Bodywork: Fairings, seat, fuel tank, fenders, controls Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, brake fluid replacement, coolant service Repair: Engine overhaul, transmission repair, suspension overhaul, brake caliper rebuild, electrical component diagnosis and replacement Troubleshooting: Diagnostic flowcharts, common problems and solutions, error code interpretation Disassembly Assembly: Step-by-step instructions for component removal and installation Technical Depth Depth: Comprehensive (from basic maintenance to full engine rebuilds and electrical diagnostics) Diagnostic Capabilities: Detailed diagnostic procedures, including electrical system troubleshooting with wiring diagrams 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text content Printability: Printable pages for physical reference Print Quality Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital PDF) Paper Type Paper: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, parallel-twin Displacement: 649 cc Bore X Stroke: 83.0 x 60.0 mm Compression Ratio: 11.3:1 Valve Train: DOHC, 4 valves per cylinder Lubrication: Forced lubrication, wet sump Performance Horsepower Est: 72.1 hp @ 8,000 rpm (approx.) Torque Est: 49.5 lb-ft @ 6,000 rpm (approx.) Fuel System Fuel Delivery: Fuel Injection (DFI) Throttle Body: Dual 38mm Keihin throttle bodies with sub-throttles Fuel Type: Unleaded gasoline, 87 octane or higher (91 AKI recommended) 🔧 Transmission Standard Type: Constant mesh, 6-speed return Clutch Type: Wet, multiple-disc Final Drive: Sealed chain, RK525MS0, 112 links Optional ABS Availability: Available on select models (e.g., ER650C ABS) Features Gear Ratios: Refer to manual for detailed gear ratios 📐 Dimensions Exterior Overall Length: 2,115 mm (83.3 in) Overall Width: 760 mm (30.0 in) Overall Height: 1,150 mm (45.3 in) Wheelbase: 1,410 mm (55.5 in) Ground Clearance: 150 mm (5.9 in) Seat Height: 805 mm (31.7 in) Weights Curb Weight Est: 198 kg (436.5 lbs) with ABS: 200 kg (441 lbs) Fuel Capacity: 15.5 L (4.1 US gal) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle safety ratings vary by region and agency; typically assessed via rider experience and component integrity.) Active Features Braking System Front: Dual semi-floating 300 mm petal discs, dual piston calipers Braking System Rear: Single 220 mm petal disc, single piston caliper ABS: Optional Anti-lock Braking System (ABS) available on certain trims Passive Features Frame Type: High-tensile steel, backbone type Lighting: Halogen headlamp, LED tail light 💡 Technology Features Infotainment Instrumentation: Digital speedometer, bar-style tachometer, fuel gauge, clock, odometer, trip meters, coolant temperature gauge, indicator lights. Lighting Technology: Halogen headlight for strong illumination, LED tail light for visibility and power efficiency. Driver Assistance ABS: Optional ABS provides enhanced braking stability and control, especially in adverse conditions. Connectivity Connectivity Features: N/A (Basic motorcycle...