This manual provides comprehensive guidance for the Ninja 650R, a versatile sportbike produced from 2005 to 2012. Known for its user-friendly parallel-twin engine, sporty yet comfortable design, and consistent reliability, the Ninja 650R has been a popular choice for new riders, commuters, and sport-touring enthusiasts. Its engineering quality and value proposition have earned it accolades, making it a dependable platform for a wide range of riding experiences. The scope of this service manual is extensive, covering all essential aspects of maintenance, repair, and technical understanding for the Ninja 650R. It details engine systems, transmission and drivetrain, chassis and suspension, braking, and electrical systems, offering step-by-step procedures for routine maintenance, troubleshooting common issues, and complete component overhauls. This resource is designed to empower owners, mechanics, and technicians with the knowledge needed to keep the vehicle in optimal condition, ensuring its longevity and performance. 🏷️ Basic Information Identification Make: Kawasaki Model: Ninja 650R Product Name: Kawasaki Ninja 650R 2005-2012 Repair PDF Service Manual Download Covered Years: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012 👋 Introduction Market Position Segment: Entry-level to mid-range sportbike, often considered a versatile sport-touring platform Target Audience: New riders, commuters, sport-touring enthusiasts, budget-conscious sportbike riders Competitive Analysis Key Competitors: Suzuki SV650, Honda CBR600F series, Yamaha FZ6 Key Features Engine Character: Smooth, reliable parallel-twin engine, user-friendly power delivery Design Philosophy: Combines sporty aesthetics with practicality and comfort for everyday riding 📋 Manual Details Coverage Areas Manual Type: Service Manual / Repair Manual Language: English Format: PDF (Downloadable) Page Count Estimated Page Count: Approximately 400-600 pages (typical for this era/model) 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel injection system, ignition system, lubrication system, cooling system, emission control system Transmission Drivetrain: Clutch system, transmission operation and overhaul, final drive (chain and sprockets) Chassis Suspension: Frame, front fork (suspension and lubrication), rear suspension (shock absorber, linkage, swingarm), wheel bearings, steering system Braking System: Front and rear brake systems (hydraulic, calipers, master cylinders, lines), brake fluid specifications, bleeding procedures Electrical System: Wiring diagrams, battery, charging system (alternator/stator, regulator/rectifier), starting system (starter motor, solenoid), lighting system, instrumentation, ignition coil specifications Fuel System: Fuel tank, fuel pump, fuel injectors, throttle body assembly, evaporative emission control (EVAP) Bodywork Styling: Fairing removal and installation, body panel fasteners, seat, fuel tank cover Procedures Included Maintenance Procedures: Routine maintenance checks, oil and filter changes, spark plug replacement, air filter cleaning/replacement, chain adjustment, brake pad replacement, coolant flush and replacement Diagnostic Procedures: Troubleshooting guides for common issues, diagnostic codes (if applicable), step-by-step diagnostic routines Repair Procedures: Detailed disassembly and reassembly instructions for all major components, engine rebuild procedures, transmission overhaul, suspension servicing Technical Specifications: Torque specifications for all fasteners, engine timing, valve clearances, fluid capacities, electrical component specifications Technical Depth Depth Of Coverage: Comprehensive coverage from basic maintenance to complete engine and transmission rebuilds, including detailed electrical diagnostics and troubleshooting. 📊 Manual Specifications File Format File Type: Portable Document Format (PDF) Searchability: Searchable text for quick information retrieval Print Quality: High-resolution, suitable for printing individual pages or the entire manual Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, four-stroke, DOHC, parallel-twin Displacement: 649 cc (649cc) Bore X Stroke: 83.0 mm x 60.0 mm Compression Ratio: 11.0:1 Performance Horsepower: Approximately 78-83 PS (57-61 kW) at 8,000 rpm (varies slightly by year/region) Torque: Approximately 60-65 Nm (44-48 lb-ft) at 6,500 rpm (varies slightly by year/region) Fuel System Fuel Delivery: Fuel Injection (DFI) with dual throttle valves Fuel Type: Unleaded gasoline (91 octane or higher recommended) Ignition System Ignition: Digital CDI with electronic advance Lubrication System Oil Type Capacity: API SG, SH, SJ or SL classification SAE 10W-40 or 20W-50, 2.6 L (2.7 US qt) without filter change / 2.8 L (3.0 US qt) with filter change Cooling System Coolant Type: Kawasaki Genuine Coolant or equivalent, 50% coolant / 50% distilled water mixture Coolant Capacity: Approximately 1.8 L (1.9 US qt) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Features Final Drive: O-ring sealed chain Transmission Oil Type: API GL-4 or GL-5 SAE 80 or 90 gear oil (Kawasaki recommends specific gear oil) 📐 Dimensions Exterior Length: Approx. 2,105 mm (82.9 in) Width: Approx. 750 mm (29.5 in) Height: Approx. 1,185 mm (46.7 in) Wheelbase: Approx. 1,410 mm (55.5 in) Ground Clearance: Approx. 130 mm (5.1 in) Weights Dry Weight: Approx. 172 kg (379.2 lbs) Curb Weight: Approx. 193 kg (425.5 lbs) (wet, all fluids) Fuel Capacity Fuel Tank Capacity: 17 L (4.5 US gal) 🛡️ Safety Features Ratings Safety Features: ABS (Anti-lock Braking System) available as an option on select models/years. Active Features Braking System Details: Dual 300mm petal discs with dual-piston calipers (front), Single 220mm petal disc with dual-piston caliper (rear) Tires: Front: 120/70ZR17 M/C (58W), Rear: 160/60ZR17 M/C (69W) Passive Features...