CITROEN XSARA PICASSO 1.6i 2005 Full Service Repair Manual
์ ๊ฐ
$133.00
ํ ์ธ๊ฐ
$133.00
์ ๊ฐ
๋จ๊ฐ
/ ๋จ์
ํ ์ธ
ํ์
๐ท๏ธ Basic Information Identification Make: Citroรซn Model: Xsara Picasso Year: 2005 Engine: 1.6i (NFU / TU5JP4) Codes Chassis Code: N68 Engine Code Primary: NFU Engine Code Alternative: TU5JP4 ๐ Introduction Market Position Vehicle Segment: Compact MPV (Multi-Purpose Vehicle) Target Audience: Families seeking practical, spacious, and versatile transportation. Competitive Analysis Key Competitors: Renault Scรฉnic, Ford Focus C-Max, Opel Zafira, Volkswagen Touran Key Features Design Philosophy: Characterized by its distinctive โcab-forwardโ design, maximizing interior space and visibility. Emphasizes comfort and practicality. Interior Versatility: Modular seating system with three individual sliding and removable rear seats. Driving Experience: Known for its comfortable ride quality, often attributed to Citroรซn's signature suspension tuning. ๐ Manual Details Coverage Areas Manual Type: Full Service & Repair Manual Language: English Format: Digital (PDF) Page Count Estimated Pages: Over 1500 Manual Type Specific Manual Scope: Comprehensive Workshop Manual ๐ Manual Coverage Systems Covered Powertrain: Engine mechanicals, fuel system, ignition system, exhaust system, cooling system, lubrication system Transmission: Manual transmission (ML5C), clutch system, driveshafts, differentials Chassis: Suspension (front & rear), steering system, braking system (front & rear discs, ABS), wheels and tires Electrical: Battery, charging system, starting system, lighting, instrument panel, body electricals, comfort systems, engine management electronics (ECU) Bodywork Interior: Body panels, doors, windows, seats, interior trim, climate control (HVAC) Procedures Included Maintenance: Scheduled servicing, oil changes, filter replacements, spark plug replacement, brake fluid flush, coolant replacement Troubleshooting: Diagnostic flowcharts, common fault identification, error code interpretation Repair: Engine overhaul, transmission repair, suspension component replacement, brake caliper overhaul, electrical component diagnosis and replacement Diagnostics: OBD-II diagnostics, sensor testing, actuator testing, ECU programming (mention of tools may be present) Technical Depth Depth: Extensive, covering routine maintenance to complete engine and transmission rebuilds. Detail Level: Detailed step-by-step instructions, torque specifications, special tool requirements, wiring diagrams, exploded views, and diagnostic procedures. ๐ Manual Specifications File Format PDF Quality: High-resolution scans, optimized for readability and searchability. May include vector diagrams. Print Quality Printability: Printable pages, suitable for home or professional printing. Binding Type Digital Format Details: Adobe Acrobat PDF, compatible with most devices. Searchable text and bookmarking capabilities. Paper Type Original Manual Type: Typically provided as a digital download; original factory manuals were paper-based. โ๏ธ Engine Specifications Primary Engine Engine Type: Inline 4-cylinder, naturally aspirated petrol Displacement: 1587 cc (1.6 Liters) Bore X Stroke: 78.5 mm x 82.0 mm Compression Ratio: 10.8:1 Performance Horsepower: 109 PS (108 bhp; 80 kW) @ 5750 rpm (approximate) Torque: 147 Nm (108 lb-ft) @ 3750 rpm (approximate) Fuel System Fuel Delivery: Multi-point fuel injection (Bosch Motronic or similar) Fuel Type: Unleaded Petrol (RON 95 recommended) Engine Management Ignition System: Distributorless ignition system (DIS) with coil-on-plug or coil packs Emission Control: Catalytic converter, Euro 3 / Euro 4 compliance (depending on market) ๐ง Transmission Standard Type: 5-speed Manual Gearbox Code: ML5C (or similar PSA 5-speed manual) Optional Type: 4-speed Automatic (AL4 / DP0 - less common for 1.6i) Features Clutch Type: Hydraulically operated, dry single-plate clutch Fluid Specifications Manual Gearbox Oil: SAE 75W-80 GL-5 (e.g., Total Transmission Gear 80W-80 or equivalent) ๐ Dimensions Exterior Length: 4276 mm (168.3 in) Width: 1755 mm (69.1 in) Height: 1654 mm (65.1 in) Wheelbase: 2760 mm (108.7 in) Interior Seating Capacity: 5 Cargo Boot Volume Seats Up: 550 liters (19.4 cu ft) Boot Volume Seats Down: Up to 1970 liters (70 cu ft) with rear seats removed Weights Kerb Weight: 1305 kg (2877 lbs) (approximate) Wheels Tires Standard Wheel Size: 15-inch or 16-inch alloy or steel wheels Standard Tire Size: 195/65 R15 or 205/55 R16 (varies by trim) Bolt Pattern: 5x108 ๐ก๏ธ Safety Features Ratings Euro Ncap Rating: 4 stars (tested in 2001 for an earlier model, but indicative) Active Features ABS: Standard Anti-lock Braking System Ebd: Electronic Brakeforce Distribution Esp: Optional Electronic Stability Programme (ESP) Passive Features Airbags: Driver, front passenger, and front side airbags standard. Optional curtain airbags. Seatbelts: 3-point seatbelts with pretensioners and load limiters (front and rear) Child Safety: ISOFIX child seat mounting points on rear outer seats ๐ก Technology Features Infotainment Head Unit: Factory fitted radio/CD player with steering wheel controls. May feature a dashboard-integrated display for radio/climate settings. Display: Central dashboard display for audio, clock, and trip computer. Some models may have a monochrome LCD. Driver Assistance Parking Sensors: Optional rear parking sensors available on higher trims. Comfort Features Climate Control: Manual air conditioning standard, optional automatic climate control on some trims. Cruise Control: Optional cruise control and speed limiter. ๐ง Maintenance Service Intervals Oil Change Interval: Every 15,000 miles or 12 months, whichever comes first (or as per specific driving conditions) Spark Plug Replacement: Approximately every 40,000 - 60,000 miles (depending on plug type, e.g., platinum) Timing Belt Replacement: Crucial: Every 75,000 miles or 5 years for the 1.6i (NFU) engine. Failure can cause catastrophic engine damage. Fluid Specifications Engine Oil Capacity: Approximately 3.5 - 4.0 liters...
OBD-II diagnostics, sensor testing, actuator testing, ECU programming (mention of tools may be present)
Technical Depth
Depth:
Extensive, covering routine maintenance to complete engine and transmission rebuilds.
Detail Level:
Detailed step-by-step instructions, torque specifications, special tool requirements, wiring diagrams, exploded views, and diagnostic procedures.
๐ Manual Specifications
File Format
PDF Quality:
High-resolution scans, optimized for readability and searchability. May include vector diagrams.
Print Quality
Printability:
Printable pages, suitable for home or professional printing.
Binding Type
Digital Format Details:
Adobe Acrobat PDF, compatible with most devices. Searchable text and bookmarking capabilities.
Paper Type
Original Manual Type:
Typically provided as a digital download; original factory manuals were paper-based.
โ๏ธ Engine Specifications
Primary Engine
Engine Type:
Inline 4-cylinder, naturally aspirated petrol
Displacement:
1587 cc (1.6 Liters)
Bore X Stroke:
78.5 mm x 82.0 mm
Compression Ratio:
10.8:1
Performance
Horsepower:
109 PS (108 bhp; 80 kW) @ 5750 rpm (approximate)
Torque:
147 Nm (108 lb-ft) @ 3750 rpm (approximate)
Fuel System
Fuel Delivery:
Multi-point fuel injection (Bosch Motronic or similar)
Fuel Type:
Unleaded Petrol (RON 95 recommended)
Engine Management
Ignition System:
Distributorless ignition system (DIS) with coil-on-plug or coil packs
Emission Control:
Catalytic converter, Euro 3 / Euro 4 compliance (depending on market)
๐ง Transmission
Standard
Type:
5-speed Manual
Gearbox Code:
ML5C (or similar PSA 5-speed manual)
Optional
Type:
4-speed Automatic (AL4 / DP0 - less common for 1.6i)
Features
Clutch Type:
Hydraulically operated, dry single-plate clutch
Fluid Specifications
Manual Gearbox Oil:
SAE 75W-80 GL-5 (e.g., Total Transmission Gear 80W-80 or equivalent)
๐ Dimensions
Exterior
Length:
4276 mm (168.3 in)
Width:
1755 mm (69.1 in)
Height:
1654 mm (65.1 in)
Wheelbase:
2760 mm (108.7 in)
Interior
Seating Capacity:
5
Cargo
Boot Volume Seats Up:
550 liters (19.4 cu ft)
Boot Volume Seats Down:
Up to 1970 liters (70 cu ft) with rear seats removed
Weights
Kerb Weight:
1305 kg (2877 lbs) (approximate)
Wheels Tires
Standard Wheel Size:
15-inch or 16-inch alloy or steel wheels
Standard Tire Size:
195/65 R15 or 205/55 R16 (varies by trim)
Bolt Pattern:
5x108
๐ก๏ธ Safety Features
Ratings
Euro Ncap Rating:
4 stars (tested in 2001 for an earlier model, but indicative)
Active Features
ABS:
Standard Anti-lock Braking System
Ebd:
Electronic Brakeforce Distribution
Esp:
Optional Electronic Stability Programme (ESP)
Passive Features
Airbags:
Driver, front passenger, and front side airbags standard. Optional curtain airbags.
Seatbelts:
3-point seatbelts with pretensioners and load limiters (front and rear)
Child Safety:
ISOFIX child seat mounting points on rear outer seats
๐ก Technology Features
Infotainment
Head Unit:
Factory fitted radio/CD player with steering wheel controls. May feature a dashboard-integrated display for radio/climate settings.
Display:
Central dashboard display for audio, clock, and trip computer. Some models may have a monochrome LCD.
Driver Assistance
Parking Sensors:
Optional rear parking sensors available on higher trims.
Comfort Features
Climate Control:
Manual air conditioning standard, optional automatic climate control on some trims.
Cruise Control:
Optional cruise control and speed limiter.
๐ง Maintenance
Service Intervals
Oil Change Interval:
Every 15,000 miles or 12 months, whichever comes first (or as per specific driving conditions)
Spark Plug Replacement:
Approximately every 40,000 - 60,000 miles (depending on plug type, e.g., platinum)
Timing Belt Replacement:
Crucial: Every 75,000 miles or 5 years for the 1.6i (NFU) engine. Failure can cause catastrophic engine damage.
Fluid Specifications
Engine Oil Capacity:
Approximately 3.5 - 4.0 liters (including filter)
Engine Oil Grade:
SAE 5W-40 or 10W-40, API SN/SM/SL or ACEA A3/B4, C3 (check manual for exact specification/approval)
Coolant Type:
Ethylene glycol based antifreeze with corrosion inhibitors (e.g., PSA Group Type D - blue or pink)
Coolant Capacity:
Approximately 6.0 liters
Brake Fluid Type:
DOT 4
Power Steering Fluid:
LHM or LDS fluid is NOT used. Typically uses Dexron III or equivalent ATF (check manual).
Known Issues
Common Complaints:
Ignition coil failure, premature wear of front suspension components (wishbone bushes, drop links), minor electrical gremlins, rear axle pivot wear (leading to 'tuck-in'), catalytic converter failure, clutch slave cylinder leaks.
Timing Belt Risk:
High risk of engine damage if timing belt is not replaced at the specified interval. Often includes replacement of the water pump and tensioners at the same time.