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DODGE CHARGER 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Charger Year: 2005 Codes Platform: LX Platform 👋 Introduction Market Position Segment: Full-size Sedan (Rear-wheel drive dominant platform) Target Audience: Enthusiasts, DIY mechanics, professional repair shops Competitive Analysis Competitors: Chevrolet Impala, Ford Crown Victoria, Toyota Avalon, Buick LaCrosse Key Features Design Philosophy: Retro-inspired styling, American muscle car heritage, spacious interior. Powertrain Options: Emphasis on V6 and V8 engines, rear-wheel drive. Manual Value Proposition: Empowers owners to perform complex maintenance and repairs, saving on labor costs and maximizing vehicle lifespan. 📋 Manual Details Coverage Areas Primary Coverage: 2005 Dodge Charger (All Trims and Engine Options) Secondary Coverage: Related LX Platform vehicles (Chrysler 300, Dodge Magnum, Chrysler Pacifica - for shared systems) Page Count Estimated Page Count: 2000+ pages (typical for comprehensive service manuals of this era) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF (Downloadable) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, cooling. Engine Performance: Fuel injection, ignition system, emissions control, turbocharging (if applicable), engine diagnostics. Transmission: Automatic transmission (e.g., 42RLE, NAG1) overhaul, diagnostics, fluid service, shift control, torque converter. Drivetrain: Driveshaft, differential, axles, CV joints, wheel bearings. Brakes: Hydraulic system, ABS, ESP, brake calipers, rotors, pads, parking brake, bleeding procedures. Suspension: Front and rear suspension, shock absorbers, springs, control arms, steering knuckles, ball joints, alignment specifications. Steering: Power steering system, steering column, steering gear, tie rods, alignment. Electrical System: Battery, charging system (alternator), starting system (starter), wiring diagrams, fuses, relays, lighting. Body And Interior: Body panels, doors, windows, seats, trim, sound deadening, climate control system (HVAC), dashboard. Climate Control: HVAC system operation, diagnosis, component replacement (compressor, evaporator, heater core), refrigerant service. Infotainment And Electronics: Audio system, navigation, Uconnect (if equipped), instrument cluster, body control module (BCM) functions. Procedures Included Routine Maintenance: Oil change, filter replacement, fluid level checks and top-offs, tire rotation, spark plug replacement, belt inspection/replacement. Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, common fault diagnosis. Repair Procedures: Step-by-step instructions for component removal, installation, and overhaul for all major systems. Diagnostics: Using scan tools, interpreting sensor data, electrical testing methods, fuel system pressure testing. Wiring Diagrams: Comprehensive electrical schematics for all vehicle systems, including connector views and wire colors. Specifications And Tolerances: Torque values, clearances, fluid capacities, diagnostic parameters. Technical Depth Depth: Comprehensive (from basic maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable text for quick information retrieval Print Quality Image Resolution: High-resolution images and diagrams Binding Type Binding: N/A (Digital Format) Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Option 1: 3.5L V6 (EGG/EGD) Engine Option 2: 5.7L V8 HEMI (EZH) Engine Option 3: 6.1L V8 HEMI SRT (ESF) Performance 3.5L V6 Hp: 250 hp @ 6400 rpm 3.5L V6 Torque: 250 lb-ft @ 4000 rpm 5.7L Hemi Hp: 340 hp @ 5000 rpm 5.7L Hemi Torque: 390 lb-ft @ 4000 rpm 6.1L Srt Hemi Hp: 425 hp @ 6200 rpm 6.1L Srt Hemi Torque: 420 lb-ft @ 4800 rpm Fuel System Fuel Delivery: Sequential Multi-port Fuel Injection (MPFI) Fuel Type: Unleaded gasoline (87 octane recommended, higher for performance engines) Engine Management ECU Type: NGC (Next Generation Controller) or similar Chrysler ECU 🔧 Transmission Standard Transmission Option 1: 4-speed Automatic (42RLE) - Standard on 3.5L V6 Optional Transmission Option 2: 5-speed Automatic (NAG1/W5A580) - Optional/Standard on HEMI models Features Drive Layout: Rear-Wheel Drive (RWD) Transmission Fluid Spec 42Rle: ATF+4 (Mopar) Transmission Fluid Spec Nag1: MB 236.10 or equivalent (e.g., ATF 427) 📐 Dimensions Exterior Wheelbase: 120.0 inches (3048 mm) Overall Length: 199.2 inches (5059 mm) Overall Width: 74.1 inches (1882 mm) Overall Height: 58.4 inches (1483 mm) Interior Passenger Volume: Approx. 108.5 cu ft Cargo Trunk Volume: 16.1 cu ft Weights Curb Weight 3.5L: Approx. 3780 - 3850 lbs Curb Weight 5.7L: Approx. 3980 - 4050 lbs Wheel Bolt Pattern: 5x115mm Wheel Size: 17-inch, 18-inch, or 20-inch (depending on trim) 🛡️ Safety Features Ratings NHTSA Frontal Driver: 5 Stars (for models equipped with side airbags) NHTSA Frontal Passenger: 5 Stars (for models equipped with side airbags) NHTSA Side Driver: 5 Stars NHTSA Side Rear Passenger: 5 Stars IIHS Roof Strength: Good (for models tested) Active Features ABS: Standard Anti-lock Braking System (ABS) Traction Control: Standard Traction Control (TCS) Stability Control: Optional Electronic Stability Program (ESP/ESC) Passive Features Airbags: Front airbags, optional front side-impact airbags, optional side curtain airbags. 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD/MP3 stereo, optional Boston Acoustics premium audio. Navigation: Optional factory navigation system. Driver Assistance Parking Sensors: Optional rear parking assist system. Connectivity Bluetooth: Optional Uconnect hands-free communication system. Instrumentation Gauge Cluster: Analog gauges with driver information center (trip computer, warnings). 🔧 Maintenance Service Intervals Oil Change Interval Synthetic: 7,500-10,000 miles (or 6-12 months) with synthetic...
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DODGE CHARGER 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Charger
Year:
2005
Codes
Platform:
LX Platform
👋 Introduction
Market Position
Segment:
Full-size Sedan (Rear-wheel drive dominant platform)
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops
Competitive Analysis
Competitors:
Chevrolet Impala, Ford Crown Victoria, Toyota Avalon, Buick LaCrosse
Key Features
Design Philosophy:
Retro-inspired styling, American muscle car heritage, spacious interior.
Powertrain Options:
Emphasis on V6 and V8 engines, rear-wheel drive.
Manual Value Proposition:
Empowers owners to perform complex maintenance and repairs, saving on labor costs and maximizing vehicle lifespan.
📋 Manual Details
Coverage Areas
Primary Coverage:
2005 Dodge Charger (All Trims and Engine Options)
Secondary Coverage:
Related LX Platform vehicles (Chrysler 300, Dodge Magnum, Chrysler Pacifica - for shared systems)
Page Count
Estimated Page Count:
2000+ pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
PDF (Downloadable)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshafts, timing systems, lubrication, cooling.
Engine Performance:
Fuel injection, ignition system, emissions control, turbocharging (if applicable), engine diagnostics.
Transmission:
Automatic transmission (e.g., 42RLE, NAG1) overhaul, diagnostics, fluid service, shift control, torque converter.
Drivetrain:
Driveshaft, differential, axles, CV joints, wheel bearings.
Brakes:
Hydraulic system, ABS, ESP, brake calipers, rotors, pads, parking brake, bleeding procedures.
Suspension:
Front and rear suspension, shock absorbers, springs, control arms, steering knuckles, ball joints, alignment specifications.
Steering:
Power steering system, steering column, steering gear, tie rods, alignment.
Electrical System:
Battery, charging system (alternator), starting system (starter), wiring diagrams, fuses, relays, lighting.
Body And Interior:
Body panels, doors, windows, seats, trim, sound deadening, climate control system (HVAC), dashboard.
Climate Control:
HVAC system operation, diagnosis, component replacement (compressor, evaporator, heater core), refrigerant service.
Infotainment And Electronics:
Audio system, navigation, Uconnect (if equipped), instrument cluster, body control module (BCM) functions.
Procedures Included
Routine Maintenance:
Oil change, filter replacement, fluid level checks and top-offs, tire rotation, spark plug replacement, belt inspection/replacement.
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting charts, common fault diagnosis.
Repair Procedures:
Step-by-step instructions for component removal, installation, and overhaul for all major systems.
Diagnostics:
Using scan tools, interpreting sensor data, electrical testing methods, fuel system pressure testing.
Wiring Diagrams:
Comprehensive electrical schematics for all vehicle systems, including connector views and wire colors.
Specifications And Tolerances:
Torque values, clearances, fluid capacities, diagnostic parameters.
Technical Depth
Depth:
Comprehensive (from basic maintenance to complete engine and transmission rebuilds)
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text for quick information retrieval
Print Quality
Image Resolution:
High-resolution images and diagrams
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Option 1:
3.5L V6 (EGG/EGD)
Engine Option 2:
5.7L V8 HEMI (EZH)
Engine Option 3:
6.1L V8 HEMI SRT (ESF)
Performance
3.5L V6 Hp:
250 hp @ 6400 rpm
3.5L V6 Torque:
250 lb-ft @ 4000 rpm
5.7L Hemi Hp:
340 hp @ 5000 rpm
5.7L Hemi Torque:
390 lb-ft @ 4000 rpm
6.1L Srt Hemi Hp:
425 hp @ 6200 rpm
6.1L Srt Hemi Torque:
420 lb-ft @ 4800 rpm
Fuel System
Fuel Delivery:
Sequential Multi-port Fuel Injection (MPFI)
Fuel Type:
Unleaded gasoline (87 octane recommended, higher for performance engines)
Engine Management
ECU Type:
NGC (Next Generation Controller) or similar Chrysler ECU
🔧 Transmission
Standard
Transmission Option 1:
4-speed Automatic (42RLE) - Standard on 3.5L V6
Optional
Transmission Option 2:
5-speed Automatic (NAG1/W5A580) - Optional/Standard on HEMI models
Features
Drive Layout:
Rear-Wheel Drive (RWD)
Transmission Fluid Spec 42Rle:
ATF+4 (Mopar)
Transmission Fluid Spec Nag1:
MB 236.10 or equivalent (e.g., ATF 427)
📐 Dimensions
Exterior
Wheelbase:
120.0 inches (3048 mm)
Overall Length:
199.2 inches (5059 mm)
Overall Width:
74.1 inches (1882 mm)
Overall Height:
58.4 inches (1483 mm)
Interior
Passenger Volume:
Approx. 108.5 cu ft
Cargo
Trunk Volume:
16.1 cu ft
Weights
Curb Weight 3.5L:
Approx. 3780 - 3850 lbs
Curb Weight 5.7L:
Approx. 3980 - 4050 lbs
Wheel Bolt Pattern:
5x115mm
Wheel Size:
17-inch, 18-inch, or 20-inch (depending on trim)
🛡️ Safety Features
Ratings
NHTSA Frontal Driver:
5 Stars (for models equipped with side airbags)
NHTSA Frontal Passenger:
5 Stars (for models equipped with side airbags)
NHTSA Side Driver:
5 Stars
NHTSA Side Rear Passenger:
5 Stars
IIHS Roof Strength:
Good (for models tested)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
Traction Control:
Standard Traction Control (TCS)
Stability Control:
Optional Electronic Stability Program (ESP/ESC)
Passive Features
Airbags:
Front airbags, optional front side-impact airbags, optional side curtain airbags.
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD/MP3 stereo, optional Boston Acoustics premium audio.
Navigation:
Optional factory navigation system.
Driver Assistance
Parking Sensors:
Optional rear parking assist system.
Connectivity
Bluetooth:
Optional Uconnect hands-free communication system.
Instrumentation
Gauge Cluster:
Analog gauges with driver information center (trip computer, warnings).
🔧 Maintenance
Service Intervals
Oil Change Interval Synthetic:
7,500-10,000 miles (or 6-12 months) with synthetic oil
Air Filter Replacement:
Every 15,000-30,000 miles or as needed based on conditions
Spark Plug Replacement V6:
100,000 miles (Platinum or Iridium plugs)
Spark Plug Replacement Hemi:
100,000 miles (Spark plugs are critical for HEMI performance)
Transmission Fluid Change:
Every 30,000-60,000 miles (depending on driving conditions and fluid type)
Fluid Specifications
Engine Oil Capacity 3.5L:
5.0 quarts (with filter)
Engine Oil Capacity 5.7L:
7.0 quarts (with filter)
Engine Oil Type:
SAE 5W-20 (preferred for fuel economy and emissions, consult manual for alternatives)
Coolant Type:
HOAT (Hybrid Organic Acid Technology) - Mopar OAT (Orange)
Known Issues
Common Complaint 1:
Water pump leaks (especially on HEMI engines)
Common Complaint 2:
Oil filter housing leaks (particularly on HEMI)
Common Complaint 3:
Torque converter shudder (on certain automatic transmissions)
Common Complaint 4:
Power steering pump noise or leaks
Common Complaint 5:
Front suspension component wear (ball joints, tie rod ends)
📚 Vehicle History
Brand Heritage
Marque Legacy:
Dodge, a long-standing American automotive brand with roots in performance and muscular vehicles.
Model Evolution
Reintroduction:
The Charger nameplate was revived for 2006 model year, but this manual covers the distinct 2005 model, which served as a precursor and shared its platform.
Platform Origin:
Based on the Chrysler LX platform, shared with Chrysler 300 and Dodge Magnum, originally developed with Mercedes-Benz technology.
Production
Manufacturing Plant:
Brampton Assembly Plant, Brampton, Ontario, Canada
Production Years For Platform:
2005-2010 (LX platform generation)
🏆 Awards & Recognition
Recognitions
Award 1:
Considered by many automotive journalists to be a successful revival of the Charger nameplate, offering strong performance and distinctive styling.
Award 2:
SRT8 variant praised for its performance capabilities and value proposition in the muscle car segment.
Ratings
Fuel Economy Estimate 3.5L:
Approx. 17 MPG City / 25 MPG Highway
Fuel Economy Estimate 5.7L:
Approx. 15 MPG City / 23 MPG Highway (with MDS)
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