🏷️ Basic Information Identification Make: Jeep Model: Wrangler Generation: TJ Year: 2005 Codes Chassis Code: TJ 👋 Introduction Market Position Target User: Professional Technicians, Mechanics, and Dedicated Enthusiasts Competitive Analysis Value Proposition: Provides OEM-level information equivalent to dealer workshop manuals for accurate and efficient repairs. Key Features Accuracy Completeness: Same exact OEM manual used by dealers, most accurate and complete available. Accessibility: Instant access via PDF download. Visual Aids: Hundreds of pages of diagrams and detailed information. 📋 Manual Details Coverage Areas Primary Focus: Complete Service, Repair, and Workshop Procedures Page Count Estimated Pages: Over 2000+ Manual Type Type: OEM Service/Repair/Workshop Manual Language Language: English Format File Format: PDF Searchability: Likely searchable text within the PDF for quick information retrieval. 📖 Manual Coverage Systems Covered Engine: Service, Repair, Engine Control System Transmission: Service, Repair Brakes: Brake System Service/Repair Electrical: Electrical System, Wiring Diagrams Suspension: Suspension Service/Repair Steering: Steering Service/Repair Cooling: Cooling System Service/Repair Fuel: Fuel Injection/Fuel System Service/Repair Emissions: Emission System Service/Repair HVAC: Heater/Air Conditioning Service/Repair Chassis Body: Chassis/Body Service/Repair Restraint: Restraint System Service/Repair Interior: Interior Service/Repair Drivetrain: Differential/Drive Axle Service/Repair Body: Body Panel Repair, Interior Trim, Exterior Trim Exhaust: Exhaust System Service and Repair Wheels Tires: Wheel specifications, Tire pressure recommendations, Mounting/Dismounting Procedures Included Maintenance: General Maintenance, Periodic Lubrication Troubleshooting: Troubleshooting and Diagnostics Repair Rebuild: Step-by-step repair instructions, Engine rebuilds, Component overhauls Technical Data: Torque settings, Fluid capacities, Fluid specifications Diagnostics: Factory diagnostic procedures and troubleshooting flowcharts for all major systems. Technical Depth Depth: Comprehensive: From basic plug changes to complete engine rebuilds and advanced diagnostics. 📊 Manual Specifications File Format Compatibility: All Versions of Windows & Mac Requirements: Adobe PDF Reader & WinZip Print Quality Printability: Printable Organization Indexing: Neatly Indexed and Organised Categorization: Categorised and Well Organised Zoom Zoomability: Zoomable Binding Type Type: Digital (PDF Download) Paper Type Type: Not Applicable (Digital File) ⚙️ Engine Specifications Primary Engine Engine Type: Inline 4-Cylinder (Standard for TJ, though V6 variants were available in earlier TJ models, this manual is specific to 2005 TJ which predominantly featured the 2.4L or 4.0L Inline-6) Displacement: Likely 4.0L (Power Tech I6) or 2.4L (Tiger Shark I4) - Manual covers both if applicable to 2005 TJ line-up Performance Horsepower 4.0L: Approx. 190 hp @ 4600 rpm (for reference, actual spec in manual) Torque 4.0L: Approx. 235 lb-ft @ 3200 rpm (for reference, actual spec in manual) Fuel System Induction: Sequential Multi-Port Fuel Injection (MPI) Fuel Type: Unleaded Gasoline Cooling System Type: Pressurized, Liquid-Cooled Lubrication Oil Type: Refer to manual for specific viscosity grade (e.g., 10W-30 is common for this era) Engine Type Engine Codes Common: 4.0L: ERH; 2.4L: ENR (for reference, actual codes in manual) 🔧 Transmission Standard Type: Manual Transmission (e.g., NV3550 5-speed) and/or Automatic Transmission (e.g., 42RLE 4-speed) Optional Type: Depending on TJ configuration (e.g., 4-speed automatic may be optional over manual) Features Fluid Type: Refer to manual for specific ATF or manual transmission fluid type and capacity 📐 Dimensions Exterior Wheelbase: 93.4 inches (2372 mm) Length: 150.5 inches (3823 mm) Width: 66.5 inches (1689 mm) Height: 70.4 inches (1788 mm) Weights Curb Weight: Approx. 3,000-3,300 lbs (1361-1497 kg) depending on configuration 🛡️ Safety Features Ratings NHTSA Front Impact Driver: Not Available / Not Applicable (due to vehicle design/rollover potential) NHTSA Front Impact Passenger: Not Available / Not Applicable Active Features ABS: Anti-lock Braking System (ABS) - Available on certain trims/configurations Passive Features Airbags: Driver and Passenger Front Airbags Seatbelts: 3-point front seat belts with pretensioners 💡 Technology Features Infotainment Audio System: Factory AM/FM/CD stereo system, potentially with auxiliary input or SiriusXM satellite radio on higher trims. Connectivity: Limited connectivity features by modern standards; may include basic power outlets. Driver Assistance Cruise Control: Available on some models. Powertrain Control ECU: Engine Control Unit (ECU) with diagnostic capabilities (OBD-II). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific mileage/time interval (typically 3,000-7,500 miles) Tire Rotation Interval: Refer to manual for specific mileage/time interval (typically 5,000-7,500 miles) Transmission Fluid Change: Refer to manual for recommended interval based on driving conditions Fluid Specifications Engine Oil Spec: Consult manual for exact SAE viscosity grade and API service classification (e.g., API SN or equivalent) Coolant Spec: Refer to manual for coolant type (e.g., HOAT - Hybrid Organic Acid Technology) and mixture ratio Brake Fluid Spec: DOT 3 or DOT 4 brake fluid Power Steering Fluid Spec: Refer to manual for specific type (likely ATF or dedicated power steering fluid) Differential Fluid Spec: Refer to manual for specific viscosity and API classification (e.g., 75W-90 GL-5) Known Issues Common Problems: Possible issues may include: rust on body panels and frame, HVAC blower motor failure, exhaust manifold cracks (on 4.0L), steering box wear, oil filter housing leaks. 📚 Vehicle History Brand Heritage Heritage: Jeep has a long-standing heritage in off-road capability and rugged utility dating back to...
Factory diagnostic procedures and troubleshooting flowcharts for all major systems.
Technical Depth
Depth:
Comprehensive: From basic plug changes to complete engine rebuilds and advanced diagnostics.
📊 Manual Specifications
File Format
Compatibility:
All Versions of Windows & Mac
Requirements:
Adobe PDF Reader & WinZip
Print Quality
Printability:
Printable
Organization
Indexing:
Neatly Indexed and Organised
Categorization:
Categorised and Well Organised
Zoom
Zoomability:
Zoomable
Binding Type
Type:
Digital (PDF Download)
Paper Type
Type:
Not Applicable (Digital File)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 4-Cylinder (Standard for TJ, though V6 variants were available in earlier TJ models, this manual is specific to 2005 TJ which predominantly featured the 2.4L or 4.0L Inline-6)
Displacement:
Likely 4.0L (Power Tech I6) or 2.4L (Tiger Shark I4) - Manual covers both if applicable to 2005 TJ line-up
Performance
Horsepower 4.0L:
Approx. 190 hp @ 4600 rpm (for reference, actual spec in manual)
Torque 4.0L:
Approx. 235 lb-ft @ 3200 rpm (for reference, actual spec in manual)
Fuel System
Induction:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
Cooling System
Type:
Pressurized, Liquid-Cooled
Lubrication
Oil Type:
Refer to manual for specific viscosity grade (e.g., 10W-30 is common for this era)
Engine Type
Engine Codes Common:
4.0L: ERH; 2.4L: ENR (for reference, actual codes in manual)
Depending on TJ configuration (e.g., 4-speed automatic may be optional over manual)
Features
Fluid Type:
Refer to manual for specific ATF or manual transmission fluid type and capacity
📐 Dimensions
Exterior
Wheelbase:
93.4 inches (2372 mm)
Length:
150.5 inches (3823 mm)
Width:
66.5 inches (1689 mm)
Height:
70.4 inches (1788 mm)
Weights
Curb Weight:
Approx. 3,000-3,300 lbs (1361-1497 kg) depending on configuration
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
Not Available / Not Applicable (due to vehicle design/rollover potential)
NHTSA Front Impact Passenger:
Not Available / Not Applicable
Active Features
ABS:
Anti-lock Braking System (ABS) - Available on certain trims/configurations
Passive Features
Airbags:
Driver and Passenger Front Airbags
Seatbelts:
3-point front seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM/CD stereo system, potentially with auxiliary input or SiriusXM satellite radio on higher trims.
Connectivity:
Limited connectivity features by modern standards; may include basic power outlets.
Driver Assistance
Cruise Control:
Available on some models.
Powertrain Control
ECU:
Engine Control Unit (ECU) with diagnostic capabilities (OBD-II).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific mileage/time interval (typically 3,000-7,500 miles)
Tire Rotation Interval:
Refer to manual for specific mileage/time interval (typically 5,000-7,500 miles)
Transmission Fluid Change:
Refer to manual for recommended interval based on driving conditions
Fluid Specifications
Engine Oil Spec:
Consult manual for exact SAE viscosity grade and API service classification (e.g., API SN or equivalent)
Coolant Spec:
Refer to manual for coolant type (e.g., HOAT - Hybrid Organic Acid Technology) and mixture ratio
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid
Power Steering Fluid Spec:
Refer to manual for specific type (likely ATF or dedicated power steering fluid)
Differential Fluid Spec:
Refer to manual for specific viscosity and API classification (e.g., 75W-90 GL-5)
Known Issues
Common Problems:
Possible issues may include: rust on body panels and frame, HVAC blower motor failure, exhaust manifold cracks (on 4.0L), steering box wear, oil filter housing leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Jeep has a long-standing heritage in off-road capability and rugged utility dating back to World War II.
Model Evolution
Tj Generation:
The TJ Wrangler (1997-2006) marked a significant return to classic Jeep design cues, including the iconic round headlights and coil-spring suspension, replacing the outgoing YJ's leaf springs.
Production
Manufacturing Location:
Toledo, Ohio, USA
🏆 Awards & Recognition
Recognitions
Off Road Capability:
Consistently recognized for its exceptional off-road prowess and iconic status in the SUV market.