🏷️ Basic Information Identification Make: Jeep Model: Wrangler Year: 2005 Product Name: Jeep Wrangler TJ 2005 WSM Service Manual Repair Download Codes Chassis Code: TJ 👋 Introduction Market Position Vehicle Segment: Compact SUV / Off-Road Vehicle Brand Identity: Iconic off-road capability and rugged design Competitive Analysis Direct Competitors: Toyota Tacoma (early models), Ford Bronco (previous generations), Suzuki Samurai Key Features Off Road Design: Solid axles front and rear, Command-Trac NV241 transfer case (2-speed), optional Trac-Lok limited-slip differentials Body Styles: 2-door (short wheelbase) and 4-door Unlimited (long wheelbase) Manual Value Proposition: Empowers owners to perform DIY maintenance and repairs, saving significant costs and increasing vehicle understanding 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive Service and Repair Page Count Estimated Page Count: 1500+ Manual Type Manual Type: Factory Service Manual (WSM) Language Language: English Format Format: Digital Download (PDF) 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Exhaust System Chassis: Suspension, Steering, Brakes, Wheels, Tires Electrical: Charging System, Starting System, Ignition System, Lighting, Instrumentation, Body Electrical, Powertrain Control Module (PCM), Anti-lock Braking System (ABS) Body: Body Panels, Doors, Windows, Seats, HVAC System, Exterior Trim, Interior Trim Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Lubrication Diagnostics: Troubleshooting Guides, Diagnostic Trouble Codes (DTCs), Symptom-based Diagnostics Repair: Component Removal and Installation, Overhaul Procedures, Component Reassembly Specifications: Torque Specifications, Gapping Specifications, Alignment Procedures Technical Depth Depth Level: In-depth Factory Level with Detailed Diagrams and Explanations Diagnostic Tools: Information on necessary diagnostic tools and scan data interpretation Wiring Diagrams: Complete Electrical Schematics for all systems 📊 Manual Specifications File Format File Type: PDF Searchability: Searchable Text Content Print Quality Print Readability: High Resolution for Clear Printing Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code: 4.0L (120) PowerTech I-6 Engine Name: 4.0L Inline-6 OHV Displacement: 3956 cc (241 cubic inches) Bore X Stroke: 98.4 mm x 86.6 mm (3.87 in x 3.41 in) Compression Ratio: 8.8:1 Performance Horsepower: 190 hp @ 4600 rpm Torque: 235 lb-ft @ 3200 rpm Fuel System Fuel Delivery: Multi-port Electronic Fuel Injection (MPI) Fuel Type: Unleaded Gasoline, 87 Octane (minimum) Fluid Specifications Engine Oil Type: SAE 10W-30 (API SG or SH or SJ or SL) Coolant Type: Mopar Antifreeze/Coolant (50/50 mix with distilled water) Oil Capacity: 5.9 Liters (6.2 US Quarts) with filter 🔧 Transmission Standard Transmission Type: NV3550 5-speed Manual Optional Transmission Type: 42RLE 4-speed Automatic Features Transfer Case: NV241 GII (Command-Trac 2-Speed Part-Time) Fluid Specifications Manual Manual Transmission Fluid: Mopar Manual Transmission Lubricant (MS-9224) or equivalent (API GL-3, SAE 75W-90) Fluid Specifications Automatic Automatic Transmission Fluid: Mopar ATF+4 (MS-9602) or equivalent 📐 Dimensions Exterior Wheelbase 2 Door: 2461 mm (96.9 inches) Wheelbase Unlimited: 2865 mm (112.8 inches) Overall Length 2 Door: 4237 mm (166.8 inches) Overall Length Unlimited: 4694 mm (184.8 inches) Weights Curb Weight 2 Door: Approx. 1733 kg (3821 lbs) Curb Weight Unlimited: Approx. 1855 kg (4089 lbs) Towing Capacity: Up to 2000 lbs (907 kg) (properly equipped) Gvw 2 Door: 2268 kg (5000 lbs) Gvw Unlimited: 2495 kg (5500 lbs) Suspension Specs Front Suspension: Solid Dana 30 Axle, Coil Springs, High-Pressure Gas Charged Shock Absorbers Rear Suspension: Solid Dana 44 Axle (standard on Rubicon and Unlimited, optional on others), Coil Springs, High-Pressure Gas Charged Shock Absorbers Wheel Tire Specs Wheel Bolt Pattern: 5 x 114.3 mm (5 x 4.5 inches) Standard Tire Size Sport/Se: P215/75R15 Standard Tire Size Rubicon: LT245/75R16 Standard Wheel Size: 15-inch or 16-inch steel or alloy 🛡️ Safety Features Ratings NHTSA Rollover Resistance: 3-star (for 2-door models) Active Features ABS: Standard Anti-lock Braking System (ABS) on rear wheels, optional 4-wheel ABS Traction Control: Available Traction Control System (TCS) Passive Features Airbags: Driver and Passenger Frontal Airbags Seatbelts: Three-point front seat belts, lap belts in rear (2-door), three-point belts in rear (Unlimited) Rollover Protection: Integral Roll Bar Structure 💡 Technology Features Infotainment Audio System: AM/FM Stereo with CD player, optional Infinity speaker system Navigation: No factory navigation available on 2005 models. Driver Assistance Cruise Control: Available Connectivity Auxiliary Input: Not standard, aftermarket solutions available 🔧 Maintenance Service Intervals Oil Change Interval: Every 5,000 miles (8,000 km) or 6 months Air Filter Replacement Interval: Every 30,000 miles (48,000 km) or as needed based on inspection Spark Plug Replacement Interval: Every 100,000 miles (160,000 km) (Platinum Plugs) Coolant Flush Interval: Every 50,000 miles (80,000 km) or 5 years Fluid Specifications Transfer Case Fluid: Mopar NV241 GII Transfer Case Lubricant or equivalent (API GL-4, SAE 75W-90) Differential Fluid Front Rear: Mopar Gear Lubricant (MS-90035) or equivalent (API GL-5, SAE 80W-90). Consider synthetic for heavy use. Known Issues Common Wear Items: Clutch wear (manual transmission), U-joints, ball joints, steering components, exhaust manifold cracks (4.0L) Common Electrical Issues: Blend door actuators in HVAC, intermittent wiper issues Body Corrosion: Rust on rocker panels,...