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Mitsubushi LANCER EVO 9 2005 Service Repair Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Lancer Evolution IX Year: 2005 Chassis Code: CT9A 👋 Introduction Market Position Vehicle Segment: Performance Compact Sedan / Rally Homologation Special Target Audience: Enthusiasts, performance car owners, DIY mechanics Competitive Analysis Key Competitors: Subaru Impreza WRX STI, Subaru Impreza WRX, Mitsubishi Lancer Ralliart (lesser trims) Key Features All Wheel Drive: Advanced S-AWC (Super All Wheel Control) system Engine Type: Iconic 4G63 Turbocharged Inline-4 engine Performance Focus: Tuned for high performance, handling, and track capability Manual Value Proposition: Empowers owners to maintain and repair their high-performance vehicle, saving money and enhancing understanding. 📋 Manual Details Coverage Areas Primary Coverage: Complete Service and Repair Scope: All Models & All Repairs A-Z Page Count Estimated Page Count: Varies (typically 2000+ pages for full factory manuals, but digital format may vary) Manual Type Type: Official Factory Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling Engine Management: Fuel injection, ignition system, emissions control, ECU, sensors, actuators, diagnostic trouble codes (DTCs) Drivetrain: Manual transmission (Getrag 5-speed), transfer case, ACD (Active Center Differential), propeller shaft, rear differential Suspension: Front suspension (MacPherson strut), rear suspension (Multi-link), springs, shock absorbers, control arms, alignment specifications Brakes: Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, brake discs, hydraulic system, ABS (Anti-lock Braking System) Steering: Power-assisted rack and pinion, steering column, steering knuckle Electrical System: Battery, charging system (alternator), starter motor, lighting, instrument panel, power accessories, grounding Body And Frame: Body panel removal/installation, doors, hood, trunk, interior trim, chassis structure HVAC: Heating, ventilation, air conditioning system diagnosis and repair Restraints: Airbag system, seat belts Procedures Included Maintenance: Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement Troubleshooting: System-specific diagnostic procedures, symptom-based troubleshooting guides Repair: Component replacement, overhaul procedures, calibration, adjustments Diagnostics: Wiring diagrams, electrical schematics, diagnostic tool usage, fault code interpretation Installation: Accessory installation, component upgrades (where specified by factory) Technical Depth Depth: Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts Accuracy: Directly from manufacturer, used by dealership technicians 📊 Manual Specifications File Format PDF Quality: High resolution, zoomable images and text Searchability: Typically searchable text content Print Quality Printability: Full printable pages Image Enhancement: Images can be blown up for enlarged printing Binding Type Binding Type: Digital (PDF) Paper Type Paper Type: N/A (Digital PDF) Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Code: 4G63T MIVEC Configuration: Inline 4-cylinder, DOHC, 16-valve, Turbocharged Displacement: 2.0 Liters (1997 cc) Performance Horsepower Hp: 286 hp @ 6500 rpm (approximate, depending on market and specific tune) Torque Lb-Ft: 289 lb-ft @ 3500 rpm (approximate, depending on market and specific tune) Redline: 7,500 RPM Fuel System Fuel Delivery: Multi-point Fuel Injection (MPI) with Electronic Fuel Control Fuel Type: Premium Unleaded Gasoline (91+ octane recommended) Turbocharger Turbo Type: Mitsubishi TD05HRA-15G Twin-Scroll Turbocharger with Intercooler 🔧 Transmission Standard Transmission Type: Getrag 5-speed Manual Transmission Optional Transmission Type: N/A for Evo IX (manual only) Features Drivetrain System: S-AWC (Super All Wheel Control) with ACD (Active Center Differential), AYC (Active Yaw Control), Sport ABS, ASC (Active Stability Control) Clutch Type: Hydraulically actuated, single-plate dry clutch 📐 Dimensions Exterior Length Mm: 4490 mm (176.8 in) Width Mm: 1770 mm (69.7 in) Height Mm: 1415 mm (55.7 in) Wheelbase Mm: 2625 mm (103.3 in) Weights Curb Weight Kg: 1400 kg (approx. 3086 lbs) Gross Weight Kg: 1800 kg (approx. 3968 lbs) 🛡️ Safety Features Ratings NHTSA Crash Test Rating: Not rated specifically for 2005 US model, but European NCAP tests often applied to global platforms. Active Features ABS: Yes, Sport ABS (integrated with S-AWC) Stability Control: Yes, ASC (Active Stability Control) Traction Control: Yes, part of S-AWC and ASC systems Passive Features Airbags: Driver and passenger front airbags, side airbags (optional/market dependent) Seatbelts: Three-point front and rear seatbelts with pre-tensioners Chassis Structure: Reinforced unibody structure designed for rally competition 💡 Technology Features Infotainment Head Unit: Factory-installed AM/FM/CD audio system (typically with Rockford Fosgate premium option) Display: Multi-function display for climate control and system information Driver Assistance ABS: Integrated with S-AWC for performance braking Stability Control: ASC (Active Stability Control) AWD Control: S-AWC (Super All Wheel Control) – a sophisticated system managing ACD, AYC, ABS, and ASC Connectivity Aux Input: May be present depending on audio system option 🔧 Maintenance Service Intervals Engine Oil Change: Every 3,750 miles or 6 months (severe use) or 7,500 miles or 12 months (normal use) - consult manual for specific conditions Engine Air Filter: Inspect every 7,500 miles, replace as needed Cabin Air Filter: Replace every 12,000 miles or 12 months Spark Plugs: Replace every 30,000 miles (iridium plugs) Fluid Specifications Engine...
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Mitsubushi LANCER EVO 9 2005 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Mitsubishi
Model:
Lancer Evolution IX
Year:
2005
Chassis Code:
CT9A
👋 Introduction
Market Position
Vehicle Segment:
Performance Compact Sedan / Rally Homologation Special
Target Audience:
Enthusiasts, performance car owners, DIY mechanics
Competitive Analysis
Key Competitors:
Subaru Impreza WRX STI, Subaru Impreza WRX, Mitsubishi Lancer Ralliart (lesser trims)
Key Features
All Wheel Drive:
Advanced S-AWC (Super All Wheel Control) system
Engine Type:
Iconic 4G63 Turbocharged Inline-4 engine
Performance Focus:
Tuned for high performance, handling, and track capability
Manual Value Proposition:
Empowers owners to maintain and repair their high-performance vehicle, saving money and enhancing understanding.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete Service and Repair
Scope:
All Models & All Repairs A-Z
Page Count
Estimated Page Count:
Varies (typically 2000+ pages for full factory manuals, but digital format may vary)
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing, lubrication, cooling
Engine Management:
Fuel injection, ignition system, emissions control, ECU, sensors, actuators, diagnostic trouble codes (DTCs)
Drivetrain:
Manual transmission (Getrag 5-speed), transfer case, ACD (Active Center Differential), propeller shaft, rear differential
Suspension:
Front suspension (MacPherson strut), rear suspension (Multi-link), springs, shock absorbers, control arms, alignment specifications
Brakes:
Front Brembo 4-piston calipers, rear Brembo 2-piston calipers, brake discs, hydraulic system, ABS (Anti-lock Braking System)
Steering:
Power-assisted rack and pinion, steering column, steering knuckle
Electrical System:
Battery, charging system (alternator), starter motor, lighting, instrument panel, power accessories, grounding
Body And Frame:
Body panel removal/installation, doors, hood, trunk, interior trim, chassis structure
HVAC:
Heating, ventilation, air conditioning system diagnosis and repair
Restraints:
Airbag system, seat belts
Procedures Included
Maintenance:
Oil changes, filter replacements, fluid checks and changes, spark plug replacement, belt inspection/replacement
Troubleshooting:
System-specific diagnostic procedures, symptom-based troubleshooting guides
Repair:
Component replacement, overhaul procedures, calibration, adjustments
Diagnostics:
Wiring diagrams, electrical schematics, diagnostic tool usage, fault code interpretation
Installation:
Accessory installation, component upgrades (where specified by factory)
Technical Depth
Depth:
Factory-level detail, suitable for professional technicians and experienced DIY enthusiasts
Accuracy:
Directly from manufacturer, used by dealership technicians
📊 Manual Specifications
File Format
PDF Quality:
High resolution, zoomable images and text
Searchability:
Typically searchable text content
Print Quality
Printability:
Full printable pages
Image Enhancement:
Images can be blown up for enlarged printing
Binding Type
Binding Type:
Digital (PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Code:
4G63T MIVEC
Configuration:
Inline 4-cylinder, DOHC, 16-valve, Turbocharged
Displacement:
2.0 Liters (1997 cc)
Performance
Horsepower Hp:
286 hp @ 6500 rpm (approximate, depending on market and specific tune)
Torque Lb-Ft:
289 lb-ft @ 3500 rpm (approximate, depending on market and specific tune)
Redline:
7,500 RPM
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI) with Electronic Fuel Control
Fuel Type:
Premium Unleaded Gasoline (91+ octane recommended)
Turbocharger
Turbo Type:
Mitsubishi TD05HRA-15G Twin-Scroll Turbocharger with Intercooler
🔧 Transmission
Standard
Transmission Type:
Getrag 5-speed Manual Transmission
Optional
Transmission Type:
N/A for Evo IX (manual only)
Features
Drivetrain System:
S-AWC (Super All Wheel Control) with ACD (Active Center Differential), AYC (Active Yaw Control), Sport ABS, ASC (Active Stability Control)
Clutch Type:
Hydraulically actuated, single-plate dry clutch
📐 Dimensions
Exterior
Length Mm:
4490 mm (176.8 in)
Width Mm:
1770 mm (69.7 in)
Height Mm:
1415 mm (55.7 in)
Wheelbase Mm:
2625 mm (103.3 in)
Weights
Curb Weight Kg:
1400 kg (approx. 3086 lbs)
Gross Weight Kg:
1800 kg (approx. 3968 lbs)
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
Not rated specifically for 2005 US model, but European NCAP tests often applied to global platforms.
Active Features
ABS:
Yes, Sport ABS (integrated with S-AWC)
Stability Control:
Yes, ASC (Active Stability Control)
Traction Control:
Yes, part of S-AWC and ASC systems
Passive Features
Airbags:
Driver and passenger front airbags, side airbags (optional/market dependent)
Seatbelts:
Three-point front and rear seatbelts with pre-tensioners
Chassis Structure:
Reinforced unibody structure designed for rally competition
💡 Technology Features
Infotainment
Head Unit:
Factory-installed AM/FM/CD audio system (typically with Rockford Fosgate premium option)
Display:
Multi-function display for climate control and system information
Driver Assistance
ABS:
Integrated with S-AWC for performance braking
Stability Control:
ASC (Active Stability Control)
AWD Control:
S-AWC (Super All Wheel Control) – a sophisticated system managing ACD, AYC, ABS, and ASC
Connectivity
Aux Input:
May be present depending on audio system option
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 3,750 miles or 6 months (severe use) or 7,500 miles or 12 months (normal use) - consult manual for specific conditions
Engine Air Filter:
Inspect every 7,500 miles, replace as needed
Cabin Air Filter:
Replace every 12,000 miles or 12 months
Spark Plugs:
Replace every 30,000 miles (iridium plugs)
Fluid Specifications
Engine Oil Type:
API SG or higher, ACEA A3 or B3, SAE 5W-30 (synthetic recommended, especially for high performance use)
Engine Oil Capacity Liters:
4.5 Liters (with filter)
Coolant Type:
Mitsubishi Super Long Life Coolant (or equivalent ethylene glycol based with corrosion inhibitors)
Transmission Fluid Type:
DiaQueen LSD Gear Oil (for ACD/Rear Diff) and DiaQueen Super Long Life Coolant (for cooling system), specific manual gearbox oil (consult manual for exact specs)
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Wear:
Potential for valve seat wear or ring land failure under extreme high-performance use; regular maintenance and proper warm-up/cool-down are critical.
Clutch:
Clutch wear is expected with aggressive driving; may require replacement sooner than typical vehicles.
Acd Pump:
ACD hydraulic pump failure can occur with age/mileage, affecting AWD system performance.
Timing Belt:
Although the 4G63 is known for its robust nature, the timing belt requires timely replacement to prevent catastrophic engine damage.
📚 Vehicle History
Brand Heritage
Brand Focus:
Mitsubishi Motors' history in rallying (e.g., Group A and WRC victories)
Model Evolution
Evolution Series:
Tenth generation of the Lancer Evolution lineage, building on a motorsport-derived platform.
Evo Ix Distinction:
Introduction of MIVEC (Mitsubishi Innovative Valve timing Electronic Control) to the 4G63 engine, improved turbocharger, and enhanced S-AWC system.
Production
Production Period:
2005-2007 (for the Evo IX generation)
Manufacturing Location:
Japan
🏆 Awards & Recognition
Recognitions
Rally Heritage:
Direct lineage from WRC-winning cars, establishing its motorsport credentials.
Performance Car Rankings:
Consistently praised by automotive media for its handling, performance, and driver engagement.
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