🏷️ Basic Information Identification Make: Aprilia Model: Tuono 1000 Model Variant: All 2005 Onwards Models Codes Product Identifier: APRILIA_TUONO_1000_WSM_2005_PLUS 👋 Introduction Market Position Category: High-performance Naked Sportbike Target Audience: Enthusiast riders, DIY mechanics, professional workshops seeking comprehensive technical data. Competitive Analysis Key Competitors: KTM Super Duke, Ducati Monster, Triumph Speed Triple, Yamaha FZ1, Suzuki GSX-S1000. Key Features Highlight: Provides in-depth, actionable information for all maintenance and repair tasks, essential for preserving performance and longevity. Value Proposition: Empowers owners to perform complex repairs and maintenance with confidence, reducing reliance on expensive dealership services. 📋 Manual Details Coverage Areas Model Year Coverage: 2005, 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021, 2022, 2023, 2024 Specific Models Covered: Tuono 1000 R, Tuono 1000 Factory Region Applicability: Global (specific regional variations may require supplemental documentation not covered here) Page Count Estimated Page Count: 800-1200 (estimated, as PDF page count can vary based on display settings and original format) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF (Portable Document Format) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine overhaul, cylinder head, pistons, crankshaft, connecting rods, valve train, timing system, lubrication system, cooling system. Engine Electrical: Ignition system, fuel injection system (ECU, injectors, sensors), starter system, charging system (alternator, regulator/rectifier), wiring diagrams, troubleshooting electrical faults. Transmission: Clutch operation and servicing, gearbox disassembly and reassembly, gear selection mechanism, final drive (chain and sprockets). Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, brake discs, brake pad replacement, bleeding procedures, ABS system (if applicable). Suspension: Front forks (Öhlins or Sachs depending on model/year), rear shock absorber, linkage systems, wheel bearings, steering head bearings. Chassis And Frame: Frame inspection, bodywork components, subframes, mounting points. Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, fuel injection system troubleshooting. Exhaust System: Exhaust manifold, catalytic converter (if fitted), mufflers, lambda sensors. Electrical Components: Battery, lighting system (headlight, taillight, indicators), instrumentation, horn, switches, ECU diagnostics. Procedures Included Preventative Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment and lubrication, brake fluid replacement, coolant replacement. Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system troubleshooting guides. Repair Procedures: Detailed step-by-step instructions for component removal, installation, and adjustment. Overhaul Procedures: Complete engine and gearbox rebuild instructions. Technical Adjustments: Valve clearance adjustment, throttle body synchronization, idle speed adjustment. Technical Depth Depth: Comprehensive (covers basic maintenance to full engine rebuilds and advanced diagnostics). Diagnostic Capability: Includes diagnostic flowcharts and potential causes for system malfunctions. Wiring Diagrams: Detailed electrical schematics for all systems. Torque Specifications: Includes precise torque values for all critical fasteners. Clearances And Tolerances: Specifies all necessary clearances and wear tolerances for internal components. 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable PDF for quick information retrieval. Print Quality Resolution: High-resolution scans, ensuring clarity of diagrams and text. Scalability: Scalable for detailed viewing of intricate diagrams and illustrations. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) Compatibility Operating Systems: Compatible with PC & Mac operating systems (e.g., Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11 and macOS versions). Software Requirements: Requires a PDF reader application (e.g., Adobe Acrobat Reader). ⚙️ Engine Specifications Primary Engine Engine Type: V-Twin, Four-stroke, Liquid-cooled, DOHC, 4 valves per cylinder Engine Code: Rotax V990 (specific internal codes may vary slightly by year and model variant) Displacement: 997.6 cc (60.9 cu in) Bore X Stroke: 98.0 mm x 66.0 mm Compression Ratio: 11.8:1 (typical, may vary slightly) Performance Horsepower: Approx. 128-130 hp @ 9,500 rpm (varies by specific model year and tuning) Torque: Approx. 70-72 lb-ft (95-97 Nm) @ 7,500 rpm (varies by specific model year and tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Fuel Type: Unleaded gasoline, minimum 95 RON (Octane Rating) Ignition System: Digital ignition system with variable ignition timing 🔧 Transmission Standard Type: 6-speed constant mesh sequential gearbox Clutch: Hydraulically operated wet multi-plate clutch Features Final Drive: O-ring sealed chain, 17T front sprocket, 42T rear sprocket (typical, check specific model documentation) Gear Ratios: Refer to manual for specific gear ratios for each model year and variant. Fluid Specifications Transmission Oil Type: API SG, JASO MA certified motorcycle lubricant, viscosity SAE 10W-40 or 15W-50 depending on ambient temperature (refer to manual for precise recommendations). 📐 Dimensions Exterior Wheelbase: Approx. 1415 mm (55.7 in) (may vary slightly by model year) Length: Approx. 2095 mm (82.5 in) (may vary slightly by model year) Weights Dry Weight: Approx. 185 kg (408 lbs) (varies by model variant - R vs Factory) Wet Weight: Approx. 205 kg (452 lbs) (fully fueled, typical) Max Load: Refer to manual for specific payload capacity. 🛡️ Safety Features Ratings Safety Certification: European Type Approval (CE) standards. Specific crash test data for motorcycles is not...
Diagnostic procedures for common issues, fault code interpretation (if applicable), electrical system troubleshooting guides.
Repair Procedures:
Detailed step-by-step instructions for component removal, installation, and adjustment.
Overhaul Procedures:
Complete engine and gearbox rebuild instructions.
Technical Adjustments:
Valve clearance adjustment, throttle body synchronization, idle speed adjustment.
Technical Depth
Depth:
Comprehensive (covers basic maintenance to full engine rebuilds and advanced diagnostics).
Diagnostic Capability:
Includes diagnostic flowcharts and potential causes for system malfunctions.
Wiring Diagrams:
Detailed electrical schematics for all systems.
Torque Specifications:
Includes precise torque values for all critical fasteners.
Clearances And Tolerances:
Specifies all necessary clearances and wear tolerances for internal components.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable PDF for quick information retrieval.
Print Quality
Resolution:
High-resolution scans, ensuring clarity of diagrams and text.
Scalability:
Scalable for detailed viewing of intricate diagrams and illustrations.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Compatibility
Operating Systems:
Compatible with PC & Mac operating systems (e.g., Windows 95, 98, 2000, NT, XP, Vista, 7, 8, 10, 11 and macOS versions).
Software Requirements:
Requires a PDF reader application (e.g., Adobe Acrobat Reader).
⚙️ Engine Specifications
Primary Engine
Engine Type:
V-Twin, Four-stroke, Liquid-cooled, DOHC, 4 valves per cylinder
Engine Code:
Rotax V990 (specific internal codes may vary slightly by year and model variant)
Displacement:
997.6 cc (60.9 cu in)
Bore X Stroke:
98.0 mm x 66.0 mm
Compression Ratio:
11.8:1 (typical, may vary slightly)
Performance
Horsepower:
Approx. 128-130 hp @ 9,500 rpm (varies by specific model year and tuning)
Torque:
Approx. 70-72 lb-ft (95-97 Nm) @ 7,500 rpm (varies by specific model year and tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Fuel Type:
Unleaded gasoline, minimum 95 RON (Octane Rating)
Ignition System:
Digital ignition system with variable ignition timing
🔧 Transmission
Standard
Type:
6-speed constant mesh sequential gearbox
Clutch:
Hydraulically operated wet multi-plate clutch
Features
Final Drive:
O-ring sealed chain, 17T front sprocket, 42T rear sprocket (typical, check specific model documentation)
Gear Ratios:
Refer to manual for specific gear ratios for each model year and variant.
Fluid Specifications
Transmission Oil Type:
API SG, JASO MA certified motorcycle lubricant, viscosity SAE 10W-40 or 15W-50 depending on ambient temperature (refer to manual for precise recommendations).
📐 Dimensions
Exterior
Wheelbase:
Approx. 1415 mm (55.7 in) (may vary slightly by model year)
Length:
Approx. 2095 mm (82.5 in) (may vary slightly by model year)
Weights
Dry Weight:
Approx. 185 kg (408 lbs) (varies by model variant - R vs Factory)
Wet Weight:
Approx. 205 kg (452 lbs) (fully fueled, typical)
Max Load:
Refer to manual for specific payload capacity.
🛡️ Safety Features
Ratings
Safety Certification:
European Type Approval (CE) standards. Specific crash test data for motorcycles is not typically published in the same manner as automobiles.
Active Features
Braking System:
Dual 320mm front discs with radial-mount calipers, 220mm rear disc with axial-mount caliper. ABS available on some models/years.
Lighting:
Halogen headlight, LED taillight and brake light.
Passive Features
Frame Construction:
Aluminum alloy twin-spar frame for high rigidity and strength.
💡 Technology Features
Infotainment
Instrumentation:
Analog tachometer, digital speedometer, trip meters, coolant temperature gauge, clock, diagnostic indicator lights.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) optional or standard depending on model year and market.
Connectivity
ECU And Diagnostics:
ECU controlled fuel injection and ignition. Manual details diagnostic port access and troubleshooting procedures.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 6,000 km (3,700 miles) or annually, whichever comes first.
Oil Filter Replacement:
At every oil change.
Valve Clearance Check:
Every 12,000 km (7,500 miles) or every 2 years.
Chain Lubrication Adjustment:
Regularly, every 500-1000 km (300-600 miles), and check tension before every ride.
Fluid Specifications
Engine Oil Capacity:
Approx. 3.2 - 3.5 liters (3.4 - 3.7 US qt) with filter change (refer to manual for exact capacity).
Coolant Type:
Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 recommended.
Clutch Fluid Type:
DOT 4 recommended (shared with brake system).
Known Issues
Common Problems:
Potential stator failures (rectifier/regulator issues), fuel pump issues, occasional electrical gremlins, wear on early model clutch slave cylinders. Manual provides diagnostic steps for these.
Preventative Measures:
Regular maintenance, ensuring electrical connections are clean and secure, using high-quality fluids, and addressing minor issues promptly.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia S.p.A.
Origin:
Italy
Model Evolution
Predecessor:
Aprilia SL1000 Falco (shared engine platform)
Development Focus:
Derived from the RSV Mille sportbike, emphasizing street usability and rider comfort while retaining high performance.
Production
Production Period:
Introduced in the early 2000s, with significant updates and evolution from 2005 onwards.
🏆 Awards & Recognition
Recognitions
Performance Awards:
Widely praised in motorcycle press for its performance, handling, and character. Specific 'awards' are subjective to publication reviews rather than formal certifications.