Subaru Forester 2005 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2005 Codes Chassis Code: SG 👋 Introduction Market Position Segment: Compact Crossover SUV Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Mazda CX-5, Ford Escape Key Features Symmetrical AWD: Standard Symmetrical All-Wheel Drive system, a hallmark of Subaru vehicles, providing enhanced traction and stability Ground Clearance: Class-leading ground clearance for its segment, offering improved off-road capability and all-weather confidence Practicality: Spacious and versatile interior, practical cargo space, good visibility 📋 Manual Details Coverage Areas Engine Options: 2.5L Naturally Aspirated (EJ253), 2.5L Turbocharged (EJ255) Transmission Options: 4-Speed Automatic, 5-Speed Manual Page Count Estimated Pages: 1800+ Manual Type Type: Comprehensive Workshop Service and Repair Manual Language Language: English Format Format: Digital (PDF/eBook) 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical, engine management, fuel system, exhaust system, transmission (manual & automatic), drivetrain (AWD system, differentials, drive shafts) Chassis: Suspension (front & rear), steering, brakes (ABS, parking brake), wheels & tires Electrical: Body electrical systems, lighting, instrumentation, HVAC electrical, audio system, starter & charging system, ignition system, SRS (Airbag) system Body: Exterior body panels, interior trim, doors, windows, roof, seals, bumpers Procedures Included Maintenance: Scheduled maintenance, fluid changes, filter replacements, belt inspections/replacement Repair: Engine overhaul, transmission rebuilds, brake caliper replacement, suspension component repair, electrical component troubleshooting and replacement Diagnostics: Troubleshooting charts, diagnostic trouble codes (DTCs) with explanations and common causes, wiring diagrams for electrical systems Technical Depth Depth: Detailed step-by-step repair procedures, torque specifications, special tool requirements, component removal and installation guides, factory specifications and tolerances 📊 Manual Specifications File Format File Type: Searchable PDF Print Quality Clarity: High-resolution images, clear diagrams, crisp text Binding Type Binding: N/A (Digital Format) Paper Type Paper Quality: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Naturally Aspirated: 2.5L EJ253 Boxer 4-Cylinder Turbocharged: 2.5L EJ255 Boxer 4-Cylinder (XT models) Performance Na Horsepower Na: 165 hp @ 5600 rpm Torque Na: 166 lb-ft @ 4000 rpm Performance Turbo Horsepower Turbo: 210 hp @ 5600 rpm (XT models) Torque Turbo: 235 lb-ft @ 3600 rpm (XT models) Fuel System Injection Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (87 Octane Recommended for NA, 91+ Octane Recommended for Turbo) Engine Management ECU Type: ECU (Engine Control Unit) with OBD-II diagnostics 🔧 Transmission Standard Type Standard: 5-Speed Manual Transmission Optional Type Optional: 4-Speed Electronically Controlled Automatic Transmission Features AWD Integration: Integrated with Subaru's Symmetrical All-Wheel Drive system Fluid Specifications Manual Transmission Fluid: Subaru Genuine Gear Oil API GL-5, SAE 75W-90 Automatic Transmission Fluid: Subaru Genuine ATF HP (High Performance) 📐 Dimensions Exterior Length: 4,485 mm (176.6 in) Width: 1,735 mm (68.3 in) Height: 1,675 mm (66.0 in) Wheelbase: 2,630 mm (103.5 in) Ground Clearance: 200 mm (7.9 in) Weights Curb Weight Est Manual: 1,480 kg (3,260 lbs) Curb Weight Est Auto: 1,510 kg (3,330 lbs) Cargo Cargo Volume Seats Up: 370 L (13.1 cu ft) Cargo Volume Seats Down: 870 L (30.7 cu ft) 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star Driver, 5-Star Passenger (for models equipped with side airbags) IIHS Crash Test: Good (Frontal Offset, Side Impact - with optional side airbags) Active Features ABS: Standard Anti-lock Braking System (ABS) E Brake: Mechanical parking brake Passive Features Airbags: Front airbags, optional front side-impact airbags and side-curtain airbags Seatbelts: 3-point height-adjustable front seatbelts with pretensioners, 3-point rear seatbelts Child Anchors: LATCH (Lower Anchors and Tethers for CHildren) system 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD player with 4 or 6 speakers, optional premium audio system available on higher trims. Display: Basic digital display for clock, temperature, and trip computer. No integrated navigation or large color screens. Driver Assistance Traction Control: Standard Traction Control System (TCS) on most models. Stability Control: Standard Electronic Stability Control (VDC - Vehicle Dynamics Control) on most models. Connectivity Auxiliary Input: Optional auxiliary input for audio devices (rare for this era). Cruise Control: Standard cruise control system. 🔧 Maintenance Service Intervals Oil Change Interval: Every 7,500 miles (12,000 km) or 6 months, whichever comes first Air Filter Replacement: Every 30,000 miles (48,000 km) Spark Plug Replacement Na: 100,000 miles (160,000 km) for iridium-tipped plugs Timing Belt Replacement: 100,000 miles (160,000 km) (for EJ253 and EJ255 engines) Fluid Specifications Engine Oil Capacity: 4.8 US quarts (4.5 L) with filter (for EJ253/EJ255) Engine Oil Type: SAE 5W-30 (API SM or SN) Coolant Type: Subaru Genuine Coolant (Blue) or equivalent silicate-free, long-life coolant (50/50 mixture with distilled water) Known Issues Head Gaskets: While the EJ253 and EJ255 engines are generally robust, early models and some variants can be prone to head gasket failure. The manual will detail inspection and replacement procedures. Wheel Bearings: Can be a wear item, especially with heavy use or off-road driving. Manual covers diagnosis and replacement. Catalytic Converter: Can degrade over time, impacting emissions and performance. Manual covers diagnostic procedures. 📚 Vehicle History Brand...
Integrated with Subaru's Symmetrical All-Wheel Drive system
Fluid Specifications
Manual Transmission Fluid:
Subaru Genuine Gear Oil API GL-5, SAE 75W-90
Automatic Transmission Fluid:
Subaru Genuine ATF HP (High Performance)
📐 Dimensions
Exterior
Length:
4,485 mm (176.6 in)
Width:
1,735 mm (68.3 in)
Height:
1,675 mm (66.0 in)
Wheelbase:
2,630 mm (103.5 in)
Ground Clearance:
200 mm (7.9 in)
Weights
Curb Weight Est Manual:
1,480 kg (3,260 lbs)
Curb Weight Est Auto:
1,510 kg (3,330 lbs)
Cargo
Cargo Volume Seats Up:
370 L (13.1 cu ft)
Cargo Volume Seats Down:
870 L (30.7 cu ft)
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star Driver, 5-Star Passenger (for models equipped with side airbags)
IIHS Crash Test:
Good (Frontal Offset, Side Impact - with optional side airbags)
Active Features
ABS:
Standard Anti-lock Braking System (ABS)
E Brake:
Mechanical parking brake
Passive Features
Airbags:
Front airbags, optional front side-impact airbags and side-curtain airbags
Seatbelts:
3-point height-adjustable front seatbelts with pretensioners, 3-point rear seatbelts
Child Anchors:
LATCH (Lower Anchors and Tethers for CHildren) system
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD player with 4 or 6 speakers, optional premium audio system available on higher trims.
Display:
Basic digital display for clock, temperature, and trip computer. No integrated navigation or large color screens.
Driver Assistance
Traction Control:
Standard Traction Control System (TCS) on most models.
Stability Control:
Standard Electronic Stability Control (VDC - Vehicle Dynamics Control) on most models.
Connectivity
Auxiliary Input:
Optional auxiliary input for audio devices (rare for this era).
Cruise Control:
Standard cruise control system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 7,500 miles (12,000 km) or 6 months, whichever comes first
Air Filter Replacement:
Every 30,000 miles (48,000 km)
Spark Plug Replacement Na:
100,000 miles (160,000 km) for iridium-tipped plugs
Timing Belt Replacement:
100,000 miles (160,000 km) (for EJ253 and EJ255 engines)
Fluid Specifications
Engine Oil Capacity:
4.8 US quarts (4.5 L) with filter (for EJ253/EJ255)
Engine Oil Type:
SAE 5W-30 (API SM or SN)
Coolant Type:
Subaru Genuine Coolant (Blue) or equivalent silicate-free, long-life coolant (50/50 mixture with distilled water)
Known Issues
Head Gaskets:
While the EJ253 and EJ255 engines are generally robust, early models and some variants can be prone to head gasket failure. The manual will detail inspection and replacement procedures.
Wheel Bearings:
Can be a wear item, especially with heavy use or off-road driving. Manual covers diagnosis and replacement.
Catalytic Converter:
Can degrade over time, impacting emissions and performance. Manual covers diagnostic procedures.
📚 Vehicle History
Brand Heritage
Subaru Heritage:
Subaru, the automotive division of Fuji Heavy Industries, has a long history of producing durable and reliable vehicles, often incorporating unique engineering like the boxer engine and Symmetrical All-Wheel Drive.
Model Evolution
Forester Generation:
The 2005 Forester is part of the second generation (SG) of the Forester, which ran from 2002 to 2008. This generation saw significant styling updates and chassis improvements over the first generation.
Production
Manufacturing Location:
Japan (Ota City, Gunma Prefecture)
🏆 Awards & Recognition
Recognitions
Previous Generation Awards:
The Subaru Forester, in its earlier generations, consistently earned accolades for safety and all-wheel-drive capability, setting a benchmark for compact SUVs.
Ratings
Consumer Reports Reliability:
Historically, Subaru models have received good reliability ratings, though specific model years and components (like head gaskets) require attention.