Arctic Cat 700 Diesel ATV 2006 2007 Service Repair Manual
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🏷️ Basic Information Identification Make: Arctic Cat Model: 700 Diesel ATV Year: 2006, 2007 Codes Engine Type: Diesel 👋 Introduction Market Position Positioning: The Arctic Cat 700 Diesel ATV was positioned as a rugged, utility-focused all-terrain vehicle, emphasizing its torque and durability, particularly for tasks requiring low-end power and extended operation. Competitive Analysis Competitors: Competed with other utility ATVs from brands like Polaris (Diesel models), Can-Am, Kawasaki, and Yamaha, often differentiating through its diesel engine and specific utility features. Key Features Features: Diesel engine offering superior torque and fuel economy, robust chassis design for demanding terrain, independent suspension, and a focus on utility and work capabilities. 📋 Manual Details Coverage Areas Systems Covered: Engine, Drivetrain, Suspension, Brakes, Electrical System, Fuel System, Cooling System, Chassis, Bodywork, Steering, Accessories, Troubleshooting, Maintenance Schedules Page Count Pages: 600+ Manual Type Type: Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and overhaul procedures for all internal components (pistons, rings, cylinders, crankshaft, connecting rods, valves, camshaft, timing components). Fuel System: Detailed diagnostics and repair of the diesel fuel injection system, fuel pump, injectors, fuel filter, fuel lines, and fuel tank. Cooling System: Radiator, coolant hoses, thermostat, water pump, fan, and coolant flush/refill procedures. Electrical System: Battery, charging system (alternator), starter motor, lighting, ignition system (glow plugs), wiring diagrams, component testing, and troubleshooting. Drivetrain: Transmission removal, installation, internal repairs, clutch service, differential service, drive shafts, CV joints, and wheel bearings. Suspension: Front and rear suspension component inspection, replacement (shocks, springs, bushings, ball joints, tie rods), and alignment specifications. Brakes: Hydraulic brake system diagnosis, caliper service, brake pad replacement, rotor replacement, brake fluid bleeding, and parking brake adjustments. Steering: Steering column, tie rods, steering linkage, and power steering system (if equipped) inspection and repair. Chassis And Body: Frame inspection, body panel removal/installation, seat assembly, rack and pinion system (if applicable), and storage compartment service. Procedures Included Maintenance: Scheduled maintenance intervals for oil changes, filter replacements, fluid checks, spark plug/glow plug inspection, brake checks, tire rotations, and drive belt inspection. Troubleshooting: Comprehensive diagnostic charts, symptom-based troubleshooting guides, and common problem solutions. Repair: Step-by-step repair instructions for virtually every component on the ATV, including detailed diagrams and torque specifications. Diagnostics: Procedures for diagnosing electrical faults, fuel system issues, engine performance problems, and drivetrain malfunctions. Technical Depth Depth: Complete overhaul and rebuild procedures for all major mechanical and electrical systems. 📊 Manual Specifications File Format File Type: Digital (PDF) Print Quality Quality: High-resolution, clear images and text, suitable for printing. Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Manufacturer: Lombardini Engine Type: 3-Cylinder, 4-Stroke, Liquid-Cooled Diesel Displacement: 686 cc (41.8 cu. in.) Performance Horsepower: Approx. 14 HP (rated for low-end torque rather than peak horsepower) Torque: Significant torque for pulling and low-speed operation, characteristic of diesel engines. Fuel System Fuel Delivery: Indirect Injection Diesel with Rotary Injection Pump Fuel Type: Diesel Fuel Engine Management Ignition: Glow Plugs for cold starting Lubrication Oil Type: Diesel Engine Oil (e.g., SAE 15W-40 API CI-4 or equivalent) Cooling System Coolant Type: Ethylene Glycol Based Antifreeze (50/50 mix with distilled water recommended) 🔧 Transmission Standard Type: Automatic CVT (Continuously Variable Transmission) with Hi/Lo Range and Reverse Drive Modes: 2WD/4WD with front differential lock Features Clutch: Primary and Secondary Clutch System (Drive and Driven Clutches) Fluid Specifications Transmission Fluid: CVT Belt Fluid (specific Arctic Cat fluid or equivalent) 📐 Dimensions Exterior Length: Approx. 83 inches (2108 mm) Width: Approx. 46 inches (1168 mm) Height: Approx. 48 inches (1219 mm) Weights Dry Weight: Approx. 600 lbs (272 kg) Ground Clearance: Approx. 10 inches (254 mm) Cargo Rack Capacity Front: Approx. 100 lbs (45 kg) Rack Capacity Rear: Approx. 200 lbs (91 kg) Towing Towing Capacity: Approx. 1050 lbs (476 kg) Tires Front Tire Size: AT 25x8-12 Rear Tire Size: AT 25x10-12 Wheels Bolt Pattern: 4x110 mm 🛡️ Safety Features Ratings Rollover Protection: Standard ATV safety features; manufacturer-specific ROPS (Roll Over Protection Structure) may be available as an accessory or aftermarket addition. Active Features Braking System: Hydraulic disc brakes front and rear, sealed hydraulic parking brake. Passive Features Lighting: Halogen headlights, taillight, brake light. Seatbelt Anchorage: N/A (Standard ATV design) 💡 Technology Features Infotainment Instrument Cluster: Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, 4WD indicator, and warning lights. Driver Assistance Drive System: Arctic Cat's Acti-4 Front Differential with front and rear electronic differential lock engagement. Connectivity Accessories Interface: Pre-wired for accessories like winches, lighting, and power outlets. 🔧 Maintenance Service Intervals Engine Oil Change: Every 100 hours or 12 months, whichever comes first. Consult manual for specific diesel oil type and capacity. Air Filter Inspection: Every 50 hours or 6 months. Clean or replace as needed. Fuel Filter Replacement: Refer to manual; typically...
The Arctic Cat 700 Diesel ATV was positioned as a rugged, utility-focused all-terrain vehicle, emphasizing its torque and durability, particularly for tasks requiring low-end power and extended operation.
Competitive Analysis
Competitors:
Competed with other utility ATVs from brands like Polaris (Diesel models), Can-Am, Kawasaki, and Yamaha, often differentiating through its diesel engine and specific utility features.
Key Features
Features:
Diesel engine offering superior torque and fuel economy, robust chassis design for demanding terrain, independent suspension, and a focus on utility and work capabilities.
Front and rear suspension component inspection, replacement (shocks, springs, bushings, ball joints, tie rods), and alignment specifications.
Brakes:
Hydraulic brake system diagnosis, caliper service, brake pad replacement, rotor replacement, brake fluid bleeding, and parking brake adjustments.
Steering:
Steering column, tie rods, steering linkage, and power steering system (if equipped) inspection and repair.
Chassis And Body:
Frame inspection, body panel removal/installation, seat assembly, rack and pinion system (if applicable), and storage compartment service.
Procedures Included
Maintenance:
Scheduled maintenance intervals for oil changes, filter replacements, fluid checks, spark plug/glow plug inspection, brake checks, tire rotations, and drive belt inspection.
Troubleshooting:
Comprehensive diagnostic charts, symptom-based troubleshooting guides, and common problem solutions.
Repair:
Step-by-step repair instructions for virtually every component on the ATV, including detailed diagrams and torque specifications.
Diagnostics:
Procedures for diagnosing electrical faults, fuel system issues, engine performance problems, and drivetrain malfunctions.
Technical Depth
Depth:
Complete overhaul and rebuild procedures for all major mechanical and electrical systems.
📊 Manual Specifications
File Format
File Type:
Digital (PDF)
Print Quality
Quality:
High-resolution, clear images and text, suitable for printing.
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Lombardini
Engine Type:
3-Cylinder, 4-Stroke, Liquid-Cooled Diesel
Displacement:
686 cc (41.8 cu. in.)
Performance
Horsepower:
Approx. 14 HP (rated for low-end torque rather than peak horsepower)
Torque:
Significant torque for pulling and low-speed operation, characteristic of diesel engines.
Fuel System
Fuel Delivery:
Indirect Injection Diesel with Rotary Injection Pump
Fuel Type:
Diesel Fuel
Engine Management
Ignition:
Glow Plugs for cold starting
Lubrication
Oil Type:
Diesel Engine Oil (e.g., SAE 15W-40 API CI-4 or equivalent)
Cooling System
Coolant Type:
Ethylene Glycol Based Antifreeze (50/50 mix with distilled water recommended)
🔧 Transmission
Standard
Type:
Automatic CVT (Continuously Variable Transmission) with Hi/Lo Range and Reverse
Drive Modes:
2WD/4WD with front differential lock
Features
Clutch:
Primary and Secondary Clutch System (Drive and Driven Clutches)
Fluid Specifications
Transmission Fluid:
CVT Belt Fluid (specific Arctic Cat fluid or equivalent)
📐 Dimensions
Exterior
Length:
Approx. 83 inches (2108 mm)
Width:
Approx. 46 inches (1168 mm)
Height:
Approx. 48 inches (1219 mm)
Weights
Dry Weight:
Approx. 600 lbs (272 kg)
Ground Clearance:
Approx. 10 inches (254 mm)
Cargo
Rack Capacity Front:
Approx. 100 lbs (45 kg)
Rack Capacity Rear:
Approx. 200 lbs (91 kg)
Towing
Towing Capacity:
Approx. 1050 lbs (476 kg)
Tires
Front Tire Size:
AT 25x8-12
Rear Tire Size:
AT 25x10-12
Wheels
Bolt Pattern:
4x110 mm
🛡️ Safety Features
Ratings
Rollover Protection:
Standard ATV safety features; manufacturer-specific ROPS (Roll Over Protection Structure) may be available as an accessory or aftermarket addition.
Active Features
Braking System:
Hydraulic disc brakes front and rear, sealed hydraulic parking brake.
Passive Features
Lighting:
Halogen headlights, taillight, brake light.
Seatbelt Anchorage:
N/A (Standard ATV design)
💡 Technology Features
Infotainment
Instrument Cluster:
Digital LCD display with speedometer, tachometer, odometer, trip meter, fuel gauge, 4WD indicator, and warning lights.
Driver Assistance
Drive System:
Arctic Cat's Acti-4 Front Differential with front and rear electronic differential lock engagement.
Connectivity
Accessories Interface:
Pre-wired for accessories like winches, lighting, and power outlets.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 100 hours or 12 months, whichever comes first. Consult manual for specific diesel oil type and capacity.
Air Filter Inspection:
Every 50 hours or 6 months. Clean or replace as needed.
Fuel Filter Replacement:
Refer to manual; typically every 1-2 years or as recommended.
Brake Fluid Flush:
Every 24 months or as needed.
Fluid Specifications
Engine Oil Capacity:
Refer to manual; typically around 1.5-2.0 liters for this engine.
Coolant Capacity:
Refer to manual; capacity varies but generally around 2-3 liters.
Known Issues
Common Problems:
Potential for glow plug issues in cold weather, CVT belt wear with heavy use, and standard diesel engine maintenance needs (e.g., fuel system care).
Maintenance Tasks
Cv Joint Greasing:
Periodic greasing of CV joint boots is essential to prevent premature wear.
📚 Vehicle History
Brand Heritage
Heritage:
Arctic Cat has a long history in motorsports, particularly in snowmobiles, and expanded into the ATV market with a focus on performance and utility.
Model Evolution
Evolution:
The 700 Diesel was part of Arctic Cat's strategy to offer specialized powertrains for demanding applications, with the diesel engine providing a unique selling proposition for torque and fuel efficiency.
Production
Manufacturing Location:
Primarily manufactured in Thief River Falls, Minnesota, USA.
🏆 Awards & Recognition
Recognitions
Awards:
While specific awards for the 700 Diesel model are not prominently documented, Arctic Cat ATVs have generally received positive reviews for their utility and off-road performance in the periods they were produced.