Mercury Milan 2006-2009 Factory Service Repair Manual
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🏷️ Basic Information Identification Make: Mercury Model: Milan Year: 2006-2009 Codes Platform Code: CD3 (shared with Ford Fusion, Lincoln MKZ) 👋 Introduction Market Position Target Audience: Mercury Milan owners, DIY enthusiasts, professional mechanics. Competitive Analysis Vs Oem Manuals: Provides the same information as professional technician manuals, offering significant cost savings over authorized dealer service. Key Features Content Accuracy: Actual Genuine Repair Service Factory Manuals, not third-party adaptations. User Experience: Easy to view and print, no advanced computer skills required. Clear, numbered instructions and helpful notes/cautions. 📋 Manual Details Coverage Areas Primary Coverage: 2006, 2007, 2008, 2009 Mercury Milan Trim Levels Covered: All available trim levels (e.g., Premier, V6 models) Page Count Estimated Pages: Hundreds (exact count not specified, but described as comprehensive) Manual Type Type: Factory Service Repair Manual (FSM) Language Language: English Format File Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine Service/Repair, Transmission Service/Repair, Differential/Drive, Axle Chassis And Suspension: Brake System, Suspension, Steering, Chassis/Body Electrical And Electronics: Wiring Diagram, Electrical System, Engine Control System Comfort And Climate: Heater/Air Conditioning Emissions And Fuel: Fuel Injection/Fuel System, Emission System Safety And Interior: Restraint System, Interior Body And Frame: Body and frame repairs, collision repair information, panel replacement, glass. Exhaust System: Exhaust system components and service. Fuel System: Fuel tank, fuel pump, lines, fuel filter replacement procedures. Ignition System: Ignition coils, spark plugs, related components. Procedures Included Maintenance: General Maintenance, Periodic Lubrication Diagnostics: Troubleshooting, Advanced Troubleshooting Guide Repair: Step-by-step repair procedures for all covered systems Troubleshooting Diagnostics: Detailed diagnostic flowcharts and fault code explanations. Specifications: Torque specifications, clearances, tolerances, electrical resistance values. Technical Depth Depth: Comprehensive factory-level diagnostics, repair, maintenance, rebuilding, refurbishing, and restoration. 📊 Manual Specifications File Format Compatibility: Works on all PC-based Windows operating systems and Mac. Print Quality Printability: Fully printable, including individual pages, chapters, or the entire manual. High resolution. Binding Type Delivery Method: Digital Download (link provided after payment) Paper Type Digital Features: Searchable text function for quick information retrieval. ⚙️ Engine Specifications Primary Engine Engine Options: 2.3L Duratec DOHC I4, 3.0L Vulcan SOHC V6, 3.0L Duratec 30 DOHC V6 (depending on market and model year) Performance I4 Power Estimate: Approximately 160 hp @ 6000 rpm (2.3L) V6 Power Estimate: Approximately 200-221 hp @ 6000-6400 rpm (3.0L) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with sequential port injection. Engine Control ECU: Powertrain Control Module (PCM) with integrated diagnostics. 🔧 Transmission Standard I4 Transmission: 5-speed Manual Transmission (MTX-75) or 4-speed Automatic Transmission (4F50N) V6 Transmission: 6-speed Automatic Transmission (6F50) or 4-speed Automatic Transmission (4F50N) for early models. Optional AWD: All-Wheel Drive (AWD) option available on some V6 models. Features Automatic Features: SelectShift™ Automatic Transmission allowing manual gear selection. 📐 Dimensions Exterior Wheelbase: Approximately 107.4 inches Length: Approximately 191.8 inches Width: Approximately 72.4 inches Height: Approximately 57.3 inches Weights Curb Weight Range: Approx. 3,300 - 3,600 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Impact: Five-star rating (driver and passenger) in NHTSA frontal crash tests for applicable years. IIHS Side Impact: Good rating in IIHS side impact tests for applicable years. Active Features ABS: Standard Anti-lock Braking System (ABS). Traction Control: Traction Control System (TCS) and Electronic Stability Control (ESC) often standard or available. Passive Features Airbags: Front airbags, front side-impact airbags, available side-curtain airbags. 💡 Technology Features Infotainment Audio System: Available premium audio systems (e.g., Audiophile), SiriusXM Satellite Radio. Navigation: Optional factory navigation system available on higher trims. Driver Assistance Cruise Control: Standard cruise control. Connectivity Connectivity Features: Ford's SYNC voice-activated communications and entertainment system became available during this generation, possibly on later Milan models. 🔧 Maintenance Service Intervals Oil Change Interval: Typically 5,000-7,500 miles or 6 months, depending on driving conditions and oil type used (refer to manual for specific recommendations). Engine Air Filter Replacement: Recommended every 15,000-30,000 miles or as needed based on inspection. Transmission Fluid Change: Recommended every 30,000-60,000 miles for automatic transmissions, depending on usage and fluid type. Fluid Specifications Engine Oil Viscosity: Commonly SAE 5W-20 or 5W-30, depending on engine variant and climate (consult manual). Coolant Type: Ford Premium Gold Coolant (or equivalent ethylene glycol based coolant with de-ionized water). Transmission Fluid Type: MERCON V for 4-speed automatic, likely MERCON LV or compatible for 6-speed automatic (verify with manual). Known Issues Common Problems: Potential issues include ignition coil failures, water pump leaks, transmission solenoid issues in automatics, and some HVAC system components. Durability Notes: Generally considered a reliable platform, but requires adherence to scheduled maintenance for optimal longevity. 📚 Vehicle History Brand Heritage Brand Context: Mercury was a division of Ford Motor Company, positioned as a premium marque. Model Evolution Generation: First generation Mercury Milan (2006-2009), based on the Ford CD3 platform. Production Manufacturing Plant: Likely produced at the Ford Flat Rock Assembly Plant, Michigan (same as Ford Fusion and Lincoln MKZ). Production Years: 2005...