Aprilia SXV RXV 450 550 2006-2012 Repair Service Manual
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Basic Information Identification Make: Aprilia Model: SXV/RXV Model Variants: SXV 450, SXV 550, RXV 450, RXV 550 Production Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012 Codes Engine Codes: Not specified, but implies V-twin engines common to these models Introduction Market Position Target Audience: Owners of Aprilia SXV/RXV 450/550 models seeking to perform maintenance, repairs, and diagnostics. Competitive Analysis Value Proposition: Provides professional-level repair and maintenance information, enabling significant cost savings compared to dealer service. Key Features Diagrams Illustrations: Hundreds of pages with detailed diagrams, drawings, and photos to guide repairs. Step By Step Instructions: Clear, numbered instructions for every repair procedure. Diagnostic Support: Includes troubleshooting sections and electrical service procedures with wiring diagrams. Digital Advantage: Convenience of PDF format for easy access, printing of specific sections, and searchability. Manual Details Coverage Areas General Information: Comprehensive coverage of all aspects of the vehicle. Fuel System: Fuel injection system, fuel pump, fuel tank, lines, and filters. Cooling System: Radiator, coolant pump, hoses, thermostats, and coolant specifications. Engine Top End: Cylinder heads, valves, camshafts, timing components, piston and rings. Clutch: Clutch assembly, hydraulic actuation, fluid, and operational procedures. Engine Lubrication: Oil pump, oil filter, oil sump, oil pressure, and fluid specifications. Engine Removal Installation: Complete procedures for removing and reinstalling the engine. Crankshaft Transmission: Crankshaft, connecting rods, gearbox, gear ratios, and internal components. Wheels Tires: Wheel bearings, tire sizes, pressures, and mounting procedures. Final Drive: Chain and sprocket maintenance, adjustment, and replacement. Brakes: Brake system components (discs, calipers, master cylinders, lines), fluid, and bleeding procedures. Suspension: Front forks, rear shock absorber, linkages, and adjustment procedures. Steering: Handlebars, triple clamps, steering head bearings, and alignment. Frame: Chassis structure, welds, and inspection points. Electrical System: Battery, ignition, lighting, charging system, sensors, and wiring diagrams. Appendix: Additional technical data, specifications, and troubleshooting guides. Page Count Estimated Pages: Hundreds of pages (explicitly stated in product description) Manual Type Type: Workshop Repair Service Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Compatibility Operating Systems: All Versions of Windows & Mac Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, inspection, assembly, and torque specifications for all internal components. Fuel Delivery: Detailed procedures for fuel injector testing, cleaning, and replacement, as well as fuel pump diagnostics. Ignition System: Ignition coil testing, spark plug specifications, and ignition timing procedures. Cooling System Diagnostics: Troubleshooting coolant leaks, fan operation, and thermostat performance. Transmission Service: Gear selection, clutch engagement, and gearbox rebuild procedures. Hydraulic Systems: Brake and clutch hydraulic system maintenance, including bleeding and component replacement. Suspension Tuning: Adjustment of preload, compression, and rebound damping for both front and rear suspension. Electrical Diagnostics: Comprehensive troubleshooting for electrical faults using wiring diagrams and diagnostic flowcharts. Frame Inspection: Guidelines for inspecting the frame for damage, cracks, or structural integrity issues. Procedures Included Routine Maintenance: Oil changes, filter replacements, chain lubrication, tire pressure checks, and brake pad inspection. Troubleshooting: Systematic diagnostic procedures for common and complex issues, including starting problems, running issues, and performance deficiencies. Repair Procedures: Step-by-step instructions for dismantling, repairing, and reassembling all major vehicle components. Component Replacement: Detailed guides for replacing specific parts such as clutch plates, brake calipers, wheel bearings, and suspension components. Electrical Troubleshooting: Diagnosis and repair of electrical system faults, including battery drain, lighting issues, and sensor malfunctions. Technical Specifications: Torque values, clearances, fluid capacities, and other critical data required for service. Technical Depth Depth: Complete workshop level detail, suitable for professional technicians and experienced DIY enthusiasts. Manual Specifications File Format Format: PDF Print Quality Printability: Full Printable Zoom Functionality: Yes, allows for zooming in and out of diagrams and text. Binding Type Type: Digital Download (PDF) Paper Type Type: Not applicable (digital format) Completeness Status: Complete and intact, no missing or corrupt parts/pages. Engine Specifications Primary Engine Engine Type: V-twin, 4-stroke Displacement 450: Approximately 449cc (common for this model) Displacement 550: Approximately 549cc (common for this model) Performance Horsepower Range: Estimated 50-60+ HP depending on model and tuning (specific values not provided, but this is typical for performance V-twins of this era) Torque Range: Estimated 45-55+ Nm (specific values not provided, but this is typical for performance V-twins of this era) Fuel System Injection System: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Transmission Standard Type: 6-speed manual gearbox Optional Type: Not applicable Features Clutch Type: Hydraulic wet multi-plate clutch Dimensions Exterior Vehicle Type: Supermoto / Dual-Sport Motorcycle Weights Dry Weight: Varies by model and year, typically around 130-145 kg (specific values not provided) Safety Features Ratings Crash Test Results: Not applicable (motorcycle) Active Features Braking System: High-performance hydraulic disc brakes (front and rear) Passive Features Lighting: Headlight, taillight, brake lights, turn signals Technology Features Infotainment Features: Basic digital instrument cluster providing speed, RPM, mileage, and warning lights. No advanced infotainment systems. Driver Assistance Features: No electronic...
Complete procedures for removing and reinstalling the engine.
Crankshaft Transmission:
Crankshaft, connecting rods, gearbox, gear ratios, and internal components.
Wheels Tires:
Wheel bearings, tire sizes, pressures, and mounting procedures.
Final Drive:
Chain and sprocket maintenance, adjustment, and replacement.
Brakes:
Brake system components (discs, calipers, master cylinders, lines), fluid, and bleeding procedures.
Suspension:
Front forks, rear shock absorber, linkages, and adjustment procedures.
Steering:
Handlebars, triple clamps, steering head bearings, and alignment.
Frame:
Chassis structure, welds, and inspection points.
Electrical System:
Battery, ignition, lighting, charging system, sensors, and wiring diagrams.
Appendix:
Additional technical data, specifications, and troubleshooting guides.
Page Count
Estimated Pages:
Hundreds of pages (explicitly stated in product description)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
File Format:
PDF
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Compatibility
Operating Systems:
All Versions of Windows & Mac
Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, inspection, assembly, and torque specifications for all internal components.
Fuel Delivery:
Detailed procedures for fuel injector testing, cleaning, and replacement, as well as fuel pump diagnostics.
Ignition System:
Ignition coil testing, spark plug specifications, and ignition timing procedures.
Cooling System Diagnostics:
Troubleshooting coolant leaks, fan operation, and thermostat performance.
Transmission Service:
Gear selection, clutch engagement, and gearbox rebuild procedures.
Hydraulic Systems:
Brake and clutch hydraulic system maintenance, including bleeding and component replacement.
Suspension Tuning:
Adjustment of preload, compression, and rebound damping for both front and rear suspension.
Electrical Diagnostics:
Comprehensive troubleshooting for electrical faults using wiring diagrams and diagnostic flowcharts.
Frame Inspection:
Guidelines for inspecting the frame for damage, cracks, or structural integrity issues.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, chain lubrication, tire pressure checks, and brake pad inspection.
Troubleshooting:
Systematic diagnostic procedures for common and complex issues, including starting problems, running issues, and performance deficiencies.
Repair Procedures:
Step-by-step instructions for dismantling, repairing, and reassembling all major vehicle components.
Component Replacement:
Detailed guides for replacing specific parts such as clutch plates, brake calipers, wheel bearings, and suspension components.
Electrical Troubleshooting:
Diagnosis and repair of electrical system faults, including battery drain, lighting issues, and sensor malfunctions.
Technical Specifications:
Torque values, clearances, fluid capacities, and other critical data required for service.
Technical Depth
Depth:
Complete workshop level detail, suitable for professional technicians and experienced DIY enthusiasts.
Manual Specifications
File Format
Format:
PDF
Print Quality
Printability:
Full Printable
Zoom Functionality:
Yes, allows for zooming in and out of diagrams and text.
Binding Type
Type:
Digital Download (PDF)
Paper Type
Type:
Not applicable (digital format)
Completeness
Status:
Complete and intact, no missing or corrupt parts/pages.
Engine Specifications
Primary Engine
Engine Type:
V-twin, 4-stroke
Displacement 450:
Approximately 449cc (common for this model)
Displacement 550:
Approximately 549cc (common for this model)
Performance
Horsepower Range:
Estimated 50-60+ HP depending on model and tuning (specific values not provided, but this is typical for performance V-twins of this era)
Torque Range:
Estimated 45-55+ Nm (specific values not provided, but this is typical for performance V-twins of this era)
Fuel System
Injection System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Transmission
Standard
Type:
6-speed manual gearbox
Optional
Type:
Not applicable
Features
Clutch Type:
Hydraulic wet multi-plate clutch
Dimensions
Exterior
Vehicle Type:
Supermoto / Dual-Sport Motorcycle
Weights
Dry Weight:
Varies by model and year, typically around 130-145 kg (specific values not provided)
Safety Features
Ratings
Crash Test Results:
Not applicable (motorcycle)
Active Features
Braking System:
High-performance hydraulic disc brakes (front and rear)
Passive Features
Lighting:
Headlight, taillight, brake lights, turn signals
Technology Features
Infotainment
Features:
Basic digital instrument cluster providing speed, RPM, mileage, and warning lights. No advanced infotainment systems.
Driver Assistance
Features:
No electronic driver assistance systems beyond basic ABS on some later variants or optional fitments (not explicitly mentioned but common for the era).
Connectivity
Features:
No integrated connectivity features.
Maintenance
Service Intervals
Oil Change:
Typically every 5,000-7,500 km or annually (specific interval detailed in manual)
Valve Check:
Recommended every 10,000-15,000 km (specific interval detailed in manual)
Spark Plug Replacement:
Typically every 10,000-15,000 km (specific interval detailed in manual)
Fluid Specifications
Engine Oil:
Specific viscosity grade (e.g., 10W-40 or 15W-50) and API classification (e.g., API SG or higher) required - detailed in manual.
Coolant:
Ethylene glycol-based antifreeze with corrosion inhibitors, typically a 50/50 mix with distilled water - detailed in manual.
Brake Fluid:
DOT 4 or DOT 5.1 hydraulic fluid recommended - detailed in manual.
Clutch Fluid:
Typically DOT 4 hydraulic fluid - detailed in manual.
Known Issues
Potential Concerns:
Some models may experience specific electrical gremlins, fuel system issues, or require meticulous maintenance due to their performance nature. The manual provides solutions.
Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its performance-oriented motorcycles, particularly in racing and sport categories.
Model Evolution
Sxv Rxv Lineage:
The SXV/RXV series represents Aprilia's foray into the supermoto and dual-sport segments with powerful V-twin engines, offering a unique blend of off-road capability and street performance.
Production
Manufacturing Location:
Italy
Awards & Recognition
Recognitions
Performance Accolades:
Aprilia's racing heritage and the SXV/RXV line are generally well-regarded for their performance and handling in the supermoto class. Specific awards not detailed in product info.