2006-2013 Mitsubishi Triton KA4 KB4 KB8 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Generation Codes: KA4, KB4, KB8 Model Years Covered: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013 👋 Introduction Market Position Segment: Mid-size Pickup Truck Target Audience: Owners seeking to perform their own maintenance and repairs, professional mechanics Competitive Analysis Key Competitors: Toyota Hilux, Ford Ranger, Nissan Navara, Isuzu D-Max (during its production era) Key Features Value Proposition: Provides detailed, factory-level repair information, enabling cost savings on maintenance and repairs. Content Richness: Hundreds of photos and illustrations, step-by-step instructions for comprehensive repair procedures. 📋 Manual Details Coverage Areas Primary Markets: Global (specific regional variations may exist but the core manual covers common components) Vehicle Types: Pickup Truck (4x2 and 4x4 variants) Page Count Estimated Pages: Extensive (exact count not provided, but described as '100 percents complete and intact' with 'hundreds of photos and illustrations') Manual Type Type: Workshop Service Repair Manual Language Language: English Format Digital Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine (mechanical, lubrication, cooling, fuel, ignition, exhaust), Transmission (manual and automatic), Drivetrain (driveshafts, differentials, axles) Chassis: Suspension (front and rear), Steering, Brakes (hydraulic, ABS), Wheels and Tires Electrical: Wiring Diagrams, Lighting, Instrumentation, Power Accessories, Starting and Charging System, Audio System, SRS (Airbag) System Body: Body Panels, Doors, Glass, Interior Trim, Bumpers, Bed and Tailgate Procedures Included Maintenance: Scheduled Maintenance, Fluid Checks and Replacements, Filter Changes, Lubrication Repair: Component Removal and Installation, Reassembly, Adjustments, Diagnostics, Troubleshooting Technical Diagnostics: Diagnostic Trouble Codes (DTCs), System Testing, Component Testing, Wiring Harness Troubleshooting Technical Depth Depth: Comprehensive (covers from basic DIY to experienced mechanic level, including complete disassembly and reassembly) 📊 Manual Specifications File Format Compatibility: All PC based Windows operating systems and Mac Print Quality Printable: All pages are printable Binding Type Binding: N/A (Digital PDF) Paper Type Paper Type: N/A (Digital PDF) ⚙️ Engine Specifications Primary Engine Engine Codes Common: 4D56 (3.2L Diesel), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol - less common for this generation but possible) Displacement Options: 2.4L, 2.5L, 3.0L, 3.2L, 3.5L (Note: Specific engines vary by market and trim) Performance Horsepower Range: Approximately 120 HP (2.4L Petrol) to 175 HP (3.2L DI-D Diesel) and upwards for V6 Petrol variants. Torque Range: Approximately 200 Nm (2.4L Petrol) to 350 Nm (3.2L DI-D Diesel) and upwards for V6 Petrol variants. Fuel System Petrol Injection: Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on specific engine. Diesel Injection: Common Rail Direct Injection (CRDI) for DI-D models. Cooling System Coolant Type: Typically Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (e.g., HOAT, P-HOAT), concentration 50/50 with distilled water. Lubrication Engine Oil Type Diesel: API CI-4 or CH-4, SAE 15W-40 or 10W-30 (depending on climate and specific engine). Engine Oil Type Petrol: API SN/SM/SL, SAE 10W-30 or 5W-30 (depending on climate and specific engine). 🔧 Transmission Standard Manual Transmission: Available with 5-speed and 6-speed manual transmissions (specific availability depends on engine and market). Optional Automatic Transmission: Available with 4-speed and 5-speed automatic transmissions (specific availability depends on engine and market). Features Transfer Case: Part-time 4WD with Electronic Transfer Case (Super Select 4WD or Easy Select 4WD depending on model/trim). Fluid Specs Auto Automatic Transmission Fluid: Mitsubishi DiaQueen ATF-SP III or equivalent. Fluid Specs Manual Manual Transmission Fluid: API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (specific recommendation depends on transmission type). 📐 Dimensions Exterior Body Styles: Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab) Wheelbase Options: Varies by cab type and configuration, typically ranging from approx. 3000mm to 3400mm. Cargo Bed Length Options: Multiple lengths available depending on cab configuration and market. Weights Gross Vehicle Weight Rating Gvw: Varies significantly by configuration, typically between 2,500 kg and 3,000 kg. Towing Capacity: Up to 3,500 kg (braked trailer, depending on market regulations and vehicle specification). 🛡️ Safety Features Ratings Ancap Rating: Varies by year and testing regime, typically 4 or 5 stars for later models in some markets. The manual would detail specific safety system implementations. Active Features ABS: Standard on most variants, often with EBD (Electronic Brakeforce Distribution). Traction Control: Available on higher trims and 4WD models. Electronic Stability Control Esc: Available on later models and higher trims. Passive Features Airbags: Driver and front passenger airbags standard, side and curtain airbags available on higher trims. Seatbelts: Pre-tensioner and load-limiter equipped seatbelts. 💡 Technology Features Infotainment Audio System: Base models typically feature a basic AM/FM radio with CD player. Higher trims offer MP3 compatibility, auxiliary input, and upgraded speaker systems. Bluetooth connectivity may be optional or standard on higher trims. Driver Assistance Cruise Control: Available on higher trim levels. Connectivity Auxiliary Input: Common on most audio systems for connecting external devices. 🔧 Maintenance Service Intervals Oil And Filter Change Diesel: Typically every 5,000 km to 10,000 km or 6 months (whichever comes first), depending on operating...
Comprehensive (covers from basic DIY to experienced mechanic level, including complete disassembly and reassembly)
📊 Manual Specifications
File Format
Compatibility:
All PC based Windows operating systems and Mac
Print Quality
Printable:
All pages are printable
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper Type:
N/A (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Codes Common:
4D56 (3.2L Diesel), 6G72 (3.0L V6 Petrol), 6G74 (3.5L V6 Petrol - less common for this generation but possible)
Displacement Options:
2.4L, 2.5L, 3.0L, 3.2L, 3.5L (Note: Specific engines vary by market and trim)
Performance
Horsepower Range:
Approximately 120 HP (2.4L Petrol) to 175 HP (3.2L DI-D Diesel) and upwards for V6 Petrol variants.
Torque Range:
Approximately 200 Nm (2.4L Petrol) to 350 Nm (3.2L DI-D Diesel) and upwards for V6 Petrol variants.
Fuel System
Petrol Injection:
Multi-Point Fuel Injection (MPI) or Gasoline Direct Injection (GDI) depending on specific engine.
Diesel Injection:
Common Rail Direct Injection (CRDI) for DI-D models.
Cooling System
Coolant Type:
Typically Mitsubishi DiaQueen Super Long Life Coolant (SLLC) or equivalent (e.g., HOAT, P-HOAT), concentration 50/50 with distilled water.
Lubrication
Engine Oil Type Diesel:
API CI-4 or CH-4, SAE 15W-40 or 10W-30 (depending on climate and specific engine).
Engine Oil Type Petrol:
API SN/SM/SL, SAE 10W-30 or 5W-30 (depending on climate and specific engine).
🔧 Transmission
Standard
Manual Transmission:
Available with 5-speed and 6-speed manual transmissions (specific availability depends on engine and market).
Optional
Automatic Transmission:
Available with 4-speed and 5-speed automatic transmissions (specific availability depends on engine and market).
Features
Transfer Case:
Part-time 4WD with Electronic Transfer Case (Super Select 4WD or Easy Select 4WD depending on model/trim).
Fluid Specs Auto
Automatic Transmission Fluid:
Mitsubishi DiaQueen ATF-SP III or equivalent.
Fluid Specs Manual
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (specific recommendation depends on transmission type).
📐 Dimensions
Exterior
Body Styles:
Single Cab, Club Cab (Extended Cab), Double Cab (Crew Cab)
Wheelbase Options:
Varies by cab type and configuration, typically ranging from approx. 3000mm to 3400mm.
Cargo
Bed Length Options:
Multiple lengths available depending on cab configuration and market.
Weights
Gross Vehicle Weight Rating Gvw:
Varies significantly by configuration, typically between 2,500 kg and 3,000 kg.
Towing Capacity:
Up to 3,500 kg (braked trailer, depending on market regulations and vehicle specification).
🛡️ Safety Features
Ratings
Ancap Rating:
Varies by year and testing regime, typically 4 or 5 stars for later models in some markets. The manual would detail specific safety system implementations.
Active Features
ABS:
Standard on most variants, often with EBD (Electronic Brakeforce Distribution).
Traction Control:
Available on higher trims and 4WD models.
Electronic Stability Control Esc:
Available on later models and higher trims.
Passive Features
Airbags:
Driver and front passenger airbags standard, side and curtain airbags available on higher trims.
Seatbelts:
Pre-tensioner and load-limiter equipped seatbelts.
💡 Technology Features
Infotainment
Audio System:
Base models typically feature a basic AM/FM radio with CD player. Higher trims offer MP3 compatibility, auxiliary input, and upgraded speaker systems. Bluetooth connectivity may be optional or standard on higher trims.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Connectivity
Auxiliary Input:
Common on most audio systems for connecting external devices.
🔧 Maintenance
Service Intervals
Oil And Filter Change Diesel:
Typically every 5,000 km to 10,000 km or 6 months (whichever comes first), depending on operating conditions. Consult manual for precise interval.
Oil And Filter Change Petrol:
Typically every 5,000 km to 10,000 km or 6 months (whichever comes first), depending on operating conditions. Consult manual for precise interval.
Air Filter Replacement:
Recommended every 20,000 km or 12 months, or more frequently in dusty conditions.
Fuel Filter Replacement Diesel:
Recommended every 40,000 km to 80,000 km, or as per specific market recommendations. Critical for common rail systems.
Timing Belt Replacement:
If equipped with a timing belt (less common for common rail diesels, more for some petrol engines), typically around 80,000 km to 100,000 km. Check for timing chain variants.
Fluid Specifications
Brake Fluid Type:
DOT 3 or DOT 4.
Power Steering Fluid:
Typically Dexron II/III compatible ATF or a specific Mitsubishi power steering fluid.
Clutch Fluid Type:
DOT 3 or DOT 4 (if hydraulic clutch system).
Known Issues
Common Diesel Concerns:
Potential for injector issues with high-sulfur fuel, DPF (Diesel Particulate Filter) clogging on later models, turbocharger wear.
Common Petrol Concerns:
Spark plug wear, catalytic converter issues, general engine wear depending on mileage and maintenance.
Suspension Wear:
Bushings and ball joints can wear, especially on vehicles used for heavy-duty or off-road applications.
Electrical Gremlins:
Corrosion in connectors, faulty sensors, or wiring harness issues can occur over time, particularly in humid or coastal environments.
📚 Vehicle History
Brand Heritage
Mitsubishi Truck Legacy:
Mitsubishi has a long history in the pickup truck market, with the Triton (also known as Pajero Sport or Montero Sport in some markets for SUVs derived from the platform) being a key global model.
Model Evolution
Third Generation Triton:
This generation (2005-2015, often referred to as the ML Triton in Australia) built upon the success of its predecessors, introducing updated styling, powertrains, and technology.
Production
Manufacturing Locations:
Primarily manufactured in Thailand, with assembly in other countries for specific markets.
🏆 Awards & Recognition
Recognitions
Market Specific Accolades:
The Triton has historically received various 'Ute of the Year' awards and positive reviews in automotive publications, particularly in markets like Australia and Thailand, for its value, capability, and durability.