🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Model Variant: Custom Product Type: Workshop Service Manual Product Name: Kawasaki VN900 Custom 2006-2015 Workshop Service Manual PDF Download Codes Chassis Code Range: VN900B (likely, common for VN900 series) Generation Generation: First Generation VN900 Series 👋 Introduction Market Position Motorcycle Segment: Cruiser Competitive Analysis Key Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series, Harley-Davidson Sportster series (in spirit). Key Features Model Appeal: Custom styling, comfortable riding position, V-twin engine character, reliable performance for its class, customization potential. 📋 Manual Details Coverage Areas Applicable Years: 2006, 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Page Count Page Count: 617 Manual Type Manual Type: Service Repair Manual Language Language: English Format File Format: PDF Delivery Method: Instant Download 📖 Manual Coverage Systems Covered Engine Systems: Engine disassembly, assembly, inspection, troubleshooting, lubrication system, cooling system (if applicable), fuel system (carburetion/injection), ignition system, exhaust system, engine tuning, performance adjustments. Transmission And Drivetrain: Clutch operation, transmission disassembly and assembly, gear inspection, final drive (belt drive maintenance, adjustment, inspection), troubleshooting. Chassis And Suspension: Frame inspection, front fork disassembly, assembly, and adjustment; rear shock absorber inspection and replacement; swingarm inspection and maintenance; wheel bearing service. Brakes: Brake caliper service, master cylinder service, brake fluid replacement, brake pad replacement, brake hose inspection, troubleshooting. Electrical System: Battery maintenance, charging system (stator, regulator/rectifier), lighting system (headlight, taillight, turn signals), ignition system wiring, starter system, fuse box, diagnostic codes (if applicable), component testing. Bodywork And Trim: Fender removal/installation, tank cover removal, seat assembly, handlebar replacement, minor body panel adjustments. Controls And Cables: Throttle cable adjustment and replacement, clutch cable adjustment and replacement, brake lever service, lever replacement. Procedures Included Maintenance Procedures: Scheduled maintenance, oil changes, filter replacements, spark plug replacement, air filter cleaning/replacement, drive belt inspection/adjustment, brake fluid flush, coolant flush (if liquid-cooled), valve clearance checks. Repair Procedures: Complete engine overhaul, transmission rebuild, fork seal replacement, brake system overhaul, electrical component replacement, drive belt replacement, wheel bearing replacement. Troubleshooting: Systematic diagnostic procedures for common and uncommon issues, identifying causes of poor performance, starting problems, electrical faults. Adjustment Procedures: Carburetor synchronization (if applicable), idle speed adjustment, ignition timing (if adjustable), clutch lever free play, throttle cable free play. Disassembly And Assembly: Step-by-step instructions for removing and reinstalling all major and minor components. Special Tools: Identification and usage instructions for specialized tools required for specific repair procedures. Technical Depth Depth Of Information: Comprehensive, from basic maintenance to complete engine and transmission rebuilds, including detailed diagrams and specifications. 📊 Manual Specifications File Format File Quality: High-resolution PDF, printable pages, zoomable diagrams. Print Quality Printability: Yes, all pages are printable. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Software Requirements Required Software: Adobe Reader Operating System Compatibility: Windows, Mac, Linux OS ⚙️ Engine Specifications Primary Engine Engine Type: V-twin, four-stroke, SOHC, 8-valve Displacement: 892 cc Bore X Stroke: 92.0 x 84.0 mm Cooling System: Liquid-cooled Performance Horsepower: Approximately 50-55 HP (estimate, actual figures vary based on tuning and market) Torque: Approximately 76 Nm (56.1 lb-ft) at 3,000 RPM (estimate) Fuel System Fuel Delivery: Fuel Injection (EFI) with dual throttle valves (likely Suzuki Dual Throttle Valve system or similar Kawasaki implementation) Fuel Tank Capacity: Approximately 15 liters (3.5 gallons) Lubrication System Oil Type Recommendation: Refer to manual for specific API service classification and viscosity (e.g., SAE 10W-40, JASO MA/MA2 recommended) Ignition System Ignition Type: Digital CDI with electronic advance 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A Features Clutch Type: Wet, multi-disc Final Drive: Sealed O-ring type chain, or belt drive depending on specific VN900 model (Custom typically uses belt drive) 📐 Dimensions Exterior Overall Length: Approx. 2400 mm (94.5 in) Overall Width: Approx. 930 mm (36.6 in) Overall Height: Approx. 1105 mm (43.5 in) Wheelbase: Approx. 1645 mm (64.8 in) Weights Dry Weight: Approx. 262 kg (578 lbs) Curb Weight: Approx. 271 kg (598 lbs) 🛡️ Safety Features Ratings Safety Ratings: N/A (Motorcycle safety ratings are not typically standardized like automotive safety ratings). Active Features Braking System: Hydraulic disc front and rear brakes. Passive Features Lighting: Halogen headlight, LED taillight and brake light, standard turn signals. 💡 Technology Features Infotainment Infotainment Features: N/A (This is a cruiser, not designed with advanced infotainment systems). Driver Assistance Driver Assistance Features: N/A (Motorcycle equivalent to driver assistance is generally limited to braking systems). Connectivity Connectivity Features: N/A Instrumentation Instrument Cluster: Analog speedometer, analog tachometer (may vary by market/trim), LCD display for odometer, trip meter, fuel gauge, clock, and indicator lights. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to periodic maintenance chart, typically every 4,000-6,000 miles or 6 months. Spark Plug Replacement Interval: Refer to periodic maintenance chart, typically every 12,000-16,000 miles. Air Filter Maintenance: Inspect every 4,000-8,000 miles, clean or replace as needed. Brake Fluid...