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Basic Information | |
Identification | |
Make: | Arctic Cat |
Model: | ATV 500 TRV |
Year: | 2006 |
Color Variant: | RED |
Codes | |
Model Code: | Likely within the 0670-xxxx range for TRV models, but specific part numbers would be in the manual. |
Introduction | |
Market Position | |
Market Position: | The 2006 Arctic Cat 500 TRV was positioned as a capable mid-size utility ATV, offering comfortable two-up riding and 4x4 capability for various off-road applications, appealing to recreational riders and those needing a versatile workhorse. |
Competitive Analysis | |
Competitive Analysis: | Competed against models like the Polaris Sportsman 500, Honda Foreman 500, and Suzuki King Quad 500, offering a blend of features and performance in the competitive 500cc ATV segment. |
Key Features | |
Key Features: | TRV designation indicates a 'True Rider Vehicle' with a removable passenger seat/backrest, 4x4 capability, automatic transmission, and a robust utility platform for its time. |
Vehicle Type: | All-Terrain Vehicle (ATV) / Utility Vehicle |
Manual Details | |
Coverage Areas | |
Coverage Areas: | Comprehensive coverage of the 2006 Arctic Cat ATV 500 Automatic Transmission 4x4 TRV RED, including disassembly, assembly, overhaul, and parts identification across all major systems. |
Page Count | |
Page Count: | Not explicitly stated, but typical factory parts manuals for this era and complexity are often between 300-600 pages. |
Manual Type | |
Manual Type: | Factory Full Parts Manual |
Language | |
Language: | English |
Format | |
Format: | PDF Download |
Manual Coverage | |
Systems Covered | |
Systems Covered: | Engine (including cooling, fuel, lubrication, starting, ignition), Drivetrain (transmission, drive gears, clutches), Chassis (frame, suspension, steering, brakes), Electrical System (wiring harness, lighting, battery), Bodywork (panels, cargo box, seat, hood), Accessories (throttle body). |
Accelerator: | Detailed illustration and part numbers for the entire throttle assembly, including cable, levers, and connections. |
Air Intake: | Coverage of the airbox, filter element, intake snorkel, and connecting boots for proper engine air supply. |
Battery And Starter Motor: | Exploded views of the battery tray, mounting hardware, starter motor, and solenoid assembly. |
Cam Chain: | Parts and assembly details for the camshaft drive system, including the chain, tensioner, and sprockets. |
Canopy And Taillight: | Components related to the rear bodywork, including the taillight assembly, lens, and mounting hardware. |
Cargo Box And Tailgate: | Detailed parts breakdown for the rear cargo bed, tailgate hinges, latches, and mounting components. |
Clutch: | Comprehensive parts listing for both the primary (drive) and secondary (driven) clutch assemblies, including weights, springs, and sheave components. |
V Belt: | Specific part number and illustration for the CVT drive belt, a critical wear item. |
Magneto Cover: | Components related to the engine's electrical generation, including the cover and gasket. |
Console: | Parts for the rider's console area, typically housing switches, indicators, and potentially the gear selector. |
Floor Panel: | Illustrations and parts for the footwell floorboards and associated fasteners. |
Cooling: | Coverage of the radiator, cooling fan, hoses, thermostat, and water pump assembly. |
Crank Balancer: | If applicable to the engine design, components related to engine vibration dampening. |
Crankshaft And Piston: | Detailed parts breakdown of the bottom end, including crankshaft, connecting rod, piston, rings, and bearings. |
Cylinder: | Components of the engine's combustion chamber, including the cylinder bore, gasket, and possibly piston sleeve. |
Cylinder Head And Camshaft Valve: | Extensive coverage of the cylinder head, valves, valve springs, retainers, camshaft, and associated components. |
Dash: | Parts for the instrument panel and dash structure. |
Drive Train: | General coverage of the components involved in transmitting power from the engine to the wheels, including the CVT and final drive systems. |
Engine And Exhaust: | Includes engine mountings, exhaust pipe, muffler, and heat shields. |
Frame And Related Parts: | The main structural component of the ATV, with detailed views of frame sections, subframes, and mounting points for other systems. |
Front Brake: | Components of the front braking system, including calipers, brake lines, master cylinder, and brake disc. |
Front Drive Gearcase: | Detailed breakdown of the front differential and drive axle engagement mechanism for 4x4 operation. |
Front Suspension: | Components of the A-arms, ball joints, steering knuckles, shocks/struts, and sway bar links for the front suspension. |
Gas Tank: | The fuel tank assembly, including the tank itself, cap, vent lines, and mounting hardware. |
Gear Shifting: | Components related to the transmission gear selection mechanism, including linkages and indicators. |
Hood And Headlight: | Front bodywork, including the hood panel, headlight assemblies, and associated fasteners. |
Magneto: | Internal components of the magneto for ignition timing and power generation. |
Oil Filter Pump: | Details on the engine oil filter, oil pump assembly, and oil lines for lubrication. |
Rear And Parking Brake: | Components of the rear braking system, including caliper, disc, lines, and the separate parking brake mechanism. |
Rear Suspension: | Components of the swingarm, shock absorber, bushings, and axle for the rear suspension system. |
Seat: | The rider's seat and the removable passenger seat/backrest assembly, including mounting hardware and cushions. |
Secondary Drive: | Components of the drive clutch and driven clutch, essential for the CVT operation. |
Secondary Transmission: | Refers to the components of the drive and driven clutches within the CVT system. |
Shifter: | Parts related to the gear shift lever and its linkage to the transmission. |
Starter Clutch: | Components involved in engaging the engine with the starter motor. |
Steering: | Includes handlebars, steering stem, tie rods, ball joints, and steering rack/gearbox assembly. |
Sway Bar: | Components of the anti-roll bar system, if equipped, to reduce body roll during cornering. |
Throttle Body: | Components related to fuel injection if equipped, or the carburetor assembly itself. |
Tilt Frame: | If the ATV has a tilt bed or front-end mechanism, this would detail those components. |
Transmission: | Detailed breakdown of the transmission housing, gears, bearings, and seals for both the primary and secondary (CVT) units. |
Water Pump: | Components of the engine's cooling system water pump, including the impeller and seals. |
Wheel And Tire: | Information on wheel hubs, bearings, lug nuts, and possibly tire size specifications for factory fitment. |
Wiring Harness: | Diagrams and component identification for the entire electrical system wiring harness, including connectors and routing. |
Procedures Included | |
Procedures Included: | Disassembly and assembly of major components, overhaul procedures, parts identification and listing, exploded views for visualization of component relationships and installation. |
Technical Depth | |
Technical Depth: | Detailed, factory-level technical information for parts identification, order verification, and understanding component interrelationships. It provides the foundation for disassembly, assembly, and overhaul but may not include specific torque values or diagnostic procedures found in a service manual. |
Manual Specifications | |
File Format | |
File Format: | |
System Requirements: | Adobe Reader, Foxit Reader, or any PDF-compatible reader. |
Print Quality | |
Print Quality: | Printable, Zoom able, Searchable Text |
Binding Type | |
Binding Type: | N/A (Digital Download) |
Paper Type | |
Paper Type: | N/A (Digital Download) |
Engine Specifications | |
Primary Engine | |
Primary Engine: | Likely a 499cc liquid-cooled, SOHC, 4-stroke engine. Specific engine code (e.g., T2) would be detailed in the manual. |
Engine Type: | 4-Stroke, SOHC |
Displacement: | 499cc |
Cooling System: | Liquid-Cooled |
Performance | |
Horsepower: | Estimated around 30-35 HP, typical for a 500cc utility ATV of this era. Exact figures would require access to specific service data, but the parts manual will identify engine components. |
Torque: | Not explicitly stated in the product description, but expected to be in the range of 30-35 lb-ft. The manual will detail components contributing to torque delivery. |
Fuel System | |
Fuel System: | Likely Carbureted (Mikuni 36mm or similar) or early EFI depending on specific sub-model. The manual will detail fuel pump, carburetor/injector parts, and fuel tank assembly. |
Transmission | |
Standard | |
Transmission Type: | Automatic with CVT (Continuously Variable Transmission) |
Optional | |
Optional Transmission: | N/A, the product description specifies 'Automatic Transmission'. |
Features | |
Features: | Features High/Low range, Reverse, and Neutral. The manual covers secondary drive, secondary transmission, and gear shifting mechanisms. |
Drive Mode: | 4x4 (Selectable) |
Dimensions | |
Exterior | |
Length: | Typical for a 500cc ATV: ~83-86 inches. Manual will show frame and body panel dimensions. |
Width: | Typical for a 500cc ATV: ~46-48 inches. Manual will detail front and rear suspension and axle assemblies. |
Height: | Typical for a 500cc ATV: ~48-50 inches (to handlebars). Manual will cover handlebars, dash, and canopy/taillight components. |
Cargo | |
Cargo Capacity: | Front and rear racks typical, with a cargo box/tailgate on the rear. Specific weight capacities would be in a service or owner's manual. |
Weights | |
Dry Weight: | Estimated around 650-700 lbs. The manual lists components like frame, engine, and body panels, from which weight can be inferred. |
Towing Capacity: | Typically around 1050 lbs for this class of ATV. Manual would confirm specific component part numbers for the hitch or frame points. |
Safety Features | |
Ratings | |
Safety Ratings: | ATVs are not typically rated by agencies like NHTSA or IIHS. Safety features are inherent to design and operation. Manual covers brake systems and steering components. |
Active Features | |
Active Features: | 4x4 drivetrain for enhanced traction, front and rear hydraulic disc brakes for stopping power. Manual details brake system parts and master cylinder assembly. |
Passive Features | |
Passive Features: | Handlebar grips, footrests, and the integrated passenger seat/backrest for stability during two-up riding. Manual covers steering, seat assembly, and floor panels. |
Technology Features | |
Infotainment | |
Infotainment: | Basic for its time, typically limited to analog gauges for speed, RPM, fuel, and indicators. No advanced infotainment systems expected. |
Driver Assistance | |
Driver Assistance: | Limited to the functional aspects of the 4x4 system and braking. No electronic driver aids like traction control or ABS would be present. |
Connectivity | |
Connectivity: | N/A. No onboard connectivity features. |
Maintenance | |
Service Intervals | |
Service Intervals: | Not detailed in this parts manual. A service manual would specify intervals for oil changes, filter replacements, spark plugs, valve adjustments, and belt inspections. The parts manual is crucial for identifying the correct parts for these services. |
Fluid Specifications | |
Fluid Specifications: | Not detailed in this parts manual. Engine oil, coolant, and transmission fluid types and capacities would be found in a service or owner's manual. The manual lists oil filter and water pump components. |
Known Issues | |
Known Issues: | Common issues for ATVs of this era could include CVT belt wear, fuel system issues (carburetor clogging), electrical connector corrosion, and wear on suspension components. The parts manual helps identify replacement parts for these potential problems. |
Vehicle History | |
Brand Heritage | |
Brand Heritage: | Arctic Cat has a long history in powersports, particularly with snowmobiles, and expanded into ATVs with a focus on utility and performance. The 500cc platform was a significant offering in their ATV lineup. |
Model Evolution | |
Model Evolution: | The 500cc class was a popular segment, and the TRV variant added versatility with its two-up capability. This model likely benefited from evolutionary design and engineering from earlier Arctic Cat ATV models. |
Production | |
Production Location: | Arctic Cat ATVs were primarily manufactured in Thief River Falls, Minnesota, USA. |