Daihatsu Terios 2 J210 2006 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Daihatsu Model: Terios Generation: 2 (J200 series) Chassis Code: J210 Year: 2006 Codes Engine Code Primary: 3SZ-VE 👋 Introduction Market Position Segment: Compact SUV / Crossover Target Audience: Owners seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts. Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (depending on specific market) Key Features Vehicle Type: Compact SUV with optional All-Wheel Drive (AWD) Utility: Praised for its compact size, maneuverability, and surprisingly practical interior space for its class, often featuring a high seating position and good visibility. Reliability Perception: Daihatsu is generally known for producing reliable and economical vehicles, and the Terios is no exception. 📋 Manual Details Coverage Areas Primary Coverage: All Models/Engines/Trims Page Count Estimated Page Count: Refer to actual document (typically 1500+ pages for a full workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Exhaust System, Transmission (Manual & Automatic) Chassis: Suspension (Front & Rear), Steering System, Braking System (ABS, EBD if equipped) Electrical: Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instruments & Gauges, Audio System, Power Accessories (Windows, Locks), HVAC Controls, Airbag System Body: Body Structure, Exterior Panels, Doors, Hood, Tailgate, Interior Trim, Seats, Glass Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Oil, Coolant, Brake Fluid, Transmission Fluid), Filter Replacements, Spark Plug Replacement, Belt Inspection/Replacement Troubleshooting: Diagnostic Trouble Codes (DTCs), Symptom-based Troubleshooting Guides, Electrical Circuit Diagnosis Repair: Engine Overhaul, Transmission Rebuild, Suspension Component Replacement, Brake Caliper/Disc Replacement, Starter/Alternator Repair, HVAC System Repair Adjustment: Wheel Alignment, Handbrake Adjustment, Clutch Adjustment (if applicable) Disassembly Reassembly: Detailed steps for removing and refitting major components and sub-assemblies Technical Depth Depth: Comprehensive - from basic fluid checks to complete engine and transmission overhauls, including diagnostic procedures and wiring diagrams. 📊 Manual Specifications File Format Searchability: Likely text-searchable PDF, allowing quick navigation Print Quality Scalability: High resolution, suitable for printing individual pages or sections Binding Type Format Delivery: Digital Download (PDF) Paper Type Usage Environment: Digital format is ideal for workshop use on tablets or computers, reducing wear and tear on physical copies. ⚙️ Engine Specifications Primary Engine Engine Code: 3SZ-VE Configuration: Inline 4-cylinder, DOHC, 16-valve, VVT-i Displacement: 1.5 Liters (1495 cc) Performance Horsepower Net Ps: ~109 PS @ 6000 rpm (varies by market/tuning) Torque Net Nm: ~140 Nm @ 4400 rpm (varies by market/tuning) Fuel System Induction: Electronic Fuel Injection (EFI) Fuel Type: Unleaded Gasoline Cooling System Coolant Type: Ethylene Glycol Based Coolant (refer to manual for specific type and ratio, e.g., Toyota Super Long Life Coolant or equivalent) Lubrication System Oil Type: SAE 5W-30 API SM or higher (verify with manual for exact specification) Oil Capacity Liters: ~3.7 Liters (with filter change) (verify with manual) Ignition System Spark Plugs: Denso FK20HR11 or equivalent (verify with manual for exact part number and gap) 🔧 Transmission Standard Type: 5-Speed Manual Transmission Optional Type: 4-Speed Automatic Transmission Features Drivetrain: Optional Permanent All-Wheel Drive (AWD) with Center Differential Lock or Rear-Wheel Drive (RWD) Fluid Specifications Manual Gearbox Oil: API GL-4, SAE 75W-90 (verify with manual for exact specification) Automatic Transmission Fluid: Dexron III or equivalent (verify with manual for exact specification, e.g., Toyota Genuine ATF Type T-IV if applicable) 📐 Dimensions Exterior Length Mm: ~4035 mm Width Mm: ~1690 mm Height Mm: ~1720 mm Wheelbase Mm: ~2580 mm Ground Clearance Mm: ~190 mm (approximate) Weights Curb Weight Kg Manual: ~1230 kg (approximate, RWD) Curb Weight Kg AWD: ~1280 kg (approximate, AWD) Cargo Cargo Volume Liters: Variable, but typically around 320 liters with rear seats up (verify with manual) 🛡️ Safety Features Ratings NHTSA Crash Test Rating: Varies by market and specific configuration; consult relevant safety authority databases. Active Features ABS: Anti-lock Braking System (Standard on most trims) Ebd: Electronic Brakeforce Distribution (often paired with ABS) Passive Features Airbags: Front Driver and Passenger Airbags (Standard), potential for side airbags depending on trim and market. Seatbelts: 3-point ELR seatbelts with pre-tensioners and force limiters (front seats) 💡 Technology Features Infotainment Audio System: Typically includes AM/FM radio, CD player, and possibly MP3 playback. Speaker configuration varies by trim. Auxiliary input may be present. Navigation: Optional navigation system available on higher trims, or as an aftermarket addition. Driver Assistance Cruise Control: Available on higher trims. Connectivity Aux Input: Likely present for audio playback from external devices. Lighting Headlights: Halogen headlights with manual leveling adjustment. Fog lights may be optional. 🔧 Maintenance Service Intervals Engine Oil And Filter: Every 10,000 km or 6 months, whichever comes first (refer to manual for exact recommendation based on driving conditions). Air Filter: Inspect every 20,000 km, replace as needed or every 40,000 km (verify with manual). Spark Plugs: Replace every 100,000 km (refer to manual for specific type and gap). Coolant: Flush...
Owners seeking to perform DIY maintenance and repairs, independent repair shops, enthusiasts.
Competitive Analysis
Key Competitors:
Honda CR-V, Toyota RAV4, Suzuki Vitara, Nissan X-Trail (depending on specific market)
Key Features
Vehicle Type:
Compact SUV with optional All-Wheel Drive (AWD)
Utility:
Praised for its compact size, maneuverability, and surprisingly practical interior space for its class, often featuring a high seating position and good visibility.
Reliability Perception:
Daihatsu is generally known for producing reliable and economical vehicles, and the Terios is no exception.
📋 Manual Details
Coverage Areas
Primary Coverage:
All Models/Engines/Trims
Page Count
Estimated Page Count:
Refer to actual document (typically 1500+ pages for a full workshop manual)
Suspension (Front & Rear), Steering System, Braking System (ABS, EBD if equipped)
Electrical:
Engine Control Unit (ECU), Body Control Module (BCM), Lighting, Instruments & Gauges, Audio System, Power Accessories (Windows, Locks), HVAC Controls, Airbag System
High resolution, suitable for printing individual pages or sections
Binding Type
Format Delivery:
Digital Download (PDF)
Paper Type
Usage Environment:
Digital format is ideal for workshop use on tablets or computers, reducing wear and tear on physical copies.
⚙️ Engine Specifications
Primary Engine
Engine Code:
3SZ-VE
Configuration:
Inline 4-cylinder, DOHC, 16-valve, VVT-i
Displacement:
1.5 Liters (1495 cc)
Performance
Horsepower Net Ps:
~109 PS @ 6000 rpm (varies by market/tuning)
Torque Net Nm:
~140 Nm @ 4400 rpm (varies by market/tuning)
Fuel System
Induction:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
Cooling System
Coolant Type:
Ethylene Glycol Based Coolant (refer to manual for specific type and ratio, e.g., Toyota Super Long Life Coolant or equivalent)
Lubrication System
Oil Type:
SAE 5W-30 API SM or higher (verify with manual for exact specification)
Oil Capacity Liters:
~3.7 Liters (with filter change) (verify with manual)
Ignition System
Spark Plugs:
Denso FK20HR11 or equivalent (verify with manual for exact part number and gap)
🔧 Transmission
Standard
Type:
5-Speed Manual Transmission
Optional
Type:
4-Speed Automatic Transmission
Features
Drivetrain:
Optional Permanent All-Wheel Drive (AWD) with Center Differential Lock or Rear-Wheel Drive (RWD)
Fluid Specifications
Manual Gearbox Oil:
API GL-4, SAE 75W-90 (verify with manual for exact specification)
Automatic Transmission Fluid:
Dexron III or equivalent (verify with manual for exact specification, e.g., Toyota Genuine ATF Type T-IV if applicable)
📐 Dimensions
Exterior
Length Mm:
~4035 mm
Width Mm:
~1690 mm
Height Mm:
~1720 mm
Wheelbase Mm:
~2580 mm
Ground Clearance Mm:
~190 mm (approximate)
Weights
Curb Weight Kg Manual:
~1230 kg (approximate, RWD)
Curb Weight Kg AWD:
~1280 kg (approximate, AWD)
Cargo
Cargo Volume Liters:
Variable, but typically around 320 liters with rear seats up (verify with manual)
🛡️ Safety Features
Ratings
NHTSA Crash Test Rating:
Varies by market and specific configuration; consult relevant safety authority databases.
Active Features
ABS:
Anti-lock Braking System (Standard on most trims)
Ebd:
Electronic Brakeforce Distribution (often paired with ABS)
Passive Features
Airbags:
Front Driver and Passenger Airbags (Standard), potential for side airbags depending on trim and market.
Seatbelts:
3-point ELR seatbelts with pre-tensioners and force limiters (front seats)
💡 Technology Features
Infotainment
Audio System:
Typically includes AM/FM radio, CD player, and possibly MP3 playback. Speaker configuration varies by trim. Auxiliary input may be present.
Navigation:
Optional navigation system available on higher trims, or as an aftermarket addition.
Driver Assistance
Cruise Control:
Available on higher trims.
Connectivity
Aux Input:
Likely present for audio playback from external devices.
Lighting
Headlights:
Halogen headlights with manual leveling adjustment. Fog lights may be optional.
🔧 Maintenance
Service Intervals
Engine Oil And Filter:
Every 10,000 km or 6 months, whichever comes first (refer to manual for exact recommendation based on driving conditions).
Air Filter:
Inspect every 20,000 km, replace as needed or every 40,000 km (verify with manual).
Spark Plugs:
Replace every 100,000 km (refer to manual for specific type and gap).
Coolant:
Flush and replace every 40,000 km or 2 years (verify with manual).
Transmission Fluid Auto:
Replace every 80,000 km (refer to manual for specific interval and procedure).
Fluid Specifications
Brake Fluid:
DOT 3 or DOT 4 (verify with manual, typically a high-quality, low-viscosity fluid).
Known Issues
Common Wear Items:
Suspension components (bushings, ball joints, shock absorbers), brake pads/rotors, exhaust system hangers/mounts can be common wear items due to vehicle age and usage.
Engine Performance:
Some owners report occasional hesitation or slight power loss under load, often related to air/fuel mixture, ignition system, or exhaust restrictions. The VVT-i system requires clean oil.
Transmission Shifting:
Automatic transmission may exhibit rough shifting if fluid is old or the valve body has issues. Manual transmissions are generally robust.
📚 Vehicle History
Brand Heritage
Daihatsu Focus:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient, and reliable vehicles.
Model Evolution
Terios Generations:
The Terios has gone through several generations, with the J200 series (including the J210 chassis) being the second generation, launched around 2006. This generation saw a significant redesign from the first generation, becoming more refined and adopting a more contemporary SUV styling.
Production
Manufacturing Locations:
Primarily manufactured in Japan and at various overseas plants through licensing agreements and joint ventures (e.g., in India, Indonesia, China).
🏆 Awards & Recognition
Recognitions
Market Awards:
The Daihatsu Terios (across its generations) has often been recognized in various markets for its value, fuel efficiency, and practicality in the compact SUV segment. Specific awards vary by region and year.
Ratings
Reliability Surveys:
Daihatsu vehicles generally receive favorable ratings in reliability surveys due to their robust engineering and association with Toyota's quality standards.