Transfer case (NV241DHD, NV243DHD, NV271D, NV273D), front and rear axle assemblies, differentials, driveshafts, U-joints, CV joints, wheel bearings
Suspension:
Front suspension (independent torsion bar, coil springs for HD models), rear suspension (leaf springs), shocks, struts, ball joints, control arms, sway bars, steering knuckle
Steering:
Power steering system, steering gear, steering column, intermediate shaft, tie rods, drag link
Brakes:
Front and rear brake systems (disc brakes), parking brake, ABS system, hydraulic system, brake fluid specifications, bleeding procedures
Electrical System:
Battery, charging system (alternator), starting system (starter), ignition system, lighting system, fuses, relays, wiring diagrams, body control module (BCM)
Body And Frame:
Body panels, doors, hood, tailgate, interior trim, seats, chassis frame inspection and repair, body mounting
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system: components, operation, diagnosis, refrigerant R-134a
Safety Systems:
Airbag system (SRS), seat belts, passive restraint systems
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, belt inspections, spark plug replacement
Troubleshooting:
Diagnostic procedures for all major systems, symptom-based troubleshooting guides, diagnostic trouble code (DTC) interpretation and resolution
Repair Procedures:
Step-by-step instructions for component removal, installation, and repair for all covered systems
Diagnostics:
Detailed diagnostic flowcharts, wiring diagrams for electrical systems, testing procedures for sensors and actuators
Piston slap (especially on cold starts), spark plug blowout risk if not torqued correctly, potential for cracked cylinder heads on earlier models (less common on '06)
5.7L Hemi V8:
Intake manifold gasket leaks, oil cooler line leaks, lifter noise/camshaft wear on higher mileage units
5.9L Cummins:
VP44 injection pump failure (pre-2005 models, less likely on '06), injector issues, exhaust manifold cracking
Automatic Transmissions:
Overheating on heavy-duty use, potential for torque converter shudder, valve body issues
Dodge has a long history of producing rugged and capable trucks, with the Ram nameplate established in 1981.
Model Evolution
Third Generation Launch:
The third generation (2002-2008) marked a significant redesign with a bolder appearance and more powerful engine options, including the introduction of the HEMI.
2006 Updates:
Minor updates for 2006, continuing the strong offerings from the prior years. Introduction of more powerful HEMI variants.