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2006 Ford E-450 Super Duty Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Ford Model: E-450 Super Duty Year: 2006 Codes Platform Code: E-Series (E-150, E-250, E-350, E-450) 👋 Introduction Market Position Category: Heavy-Duty Van/Cutaway Chassis Segment: Commercial Vehicle Competitive Analysis Key Competitors: Chevrolet Express/GMC Savana, Dodge Sprinter (later models) Key Features Versatility: Available as a passenger van, cargo van, and cutaway chassis for various vocational applications (ambulances, shuttle buses, utility vehicles). Durability: Built on a robust chassis designed for heavy-duty use and towing. Manual Value Proposition: Provides essential technical knowledge for owners and technicians to maintain, diagnose, and repair the vehicle efficiently. 📋 Manual Details Coverage Areas Primary Coverage: 2006 Ford E-450 Super Duty Page Count Estimated Page Count: Approx. 3000+ Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Drivetrain, Transmission, Driveline, Axles Chassis: Frame, Suspension (Front and Rear), Steering System, Braking System (Hydraulic, ABS), Wheels, Tires Electrical: Battery, Charging System, Starting System, Ignition System, Lighting System, Instrument Panel, Gauges, Wiring Diagrams, Powertrain Control Modules (PCM), Body Control Modules (BCM), Multiplexing Body And Interior: Body Panels, Doors, Windows, Locks, Seats, Upholstery, HVAC System, Exterior Trim, Interior Trim, Glass Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections Diagnostics: Troubleshooting charts, Fault code interpretation (OBD-II), Symptom-based diagnosis Repair: Component removal and installation, Major component overhaul (engine, transmission), Suspension component replacement, Brake system repair, Electrical system diagnostics and repair, Body panel repair Specifications: Torque specifications, Fluid capacities and types, Electrical component resistance values, Dimensional data Technical Depth Depth: Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, detailed diagnostic procedures, and electrical system schematics. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text Printability: Printable pages Print Quality Quality: High-resolution graphics and text Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Code And Type: 4.6L Triton V8 (VIN '6') Engine Code And Type Optional: 5.4L Triton V8 (VIN 'Z') Engine Code And Type Diesel: 6.0L Power Stroke V8 Turbo Diesel (VIN 'P') - *Common for E-450* Performance 4.6L V8 Horsepower: 232 hp @ 4,500 rpm (estimated) 4.6L V8 Torque: 291 lb-ft @ 3,500 rpm (estimated) 5.4L V8 Horsepower: 255 hp @ 4,500 rpm (estimated) 5.4L V8 Torque: 350 lb-ft @ 3,000 rpm (estimated) 6.0L Diesel Horsepower: 235 hp @ 3,100 rpm (estimated) 6.0L Diesel Torque: 440 lb-ft @ 2,000 rpm (estimated) Fuel System Injection Type: Sequential Electronic Fuel Injection (SEFI) Fuel Type: Unleaded Gasoline (for V8s), Diesel Fuel (for 6.0L Power Stroke) 🔧 Transmission Standard Transmission Type: 4-Speed Automatic Overdrive (4R75E for gas V8s, 4R100 for Power Stroke diesel) Optional Optional Transmission: N/A for E-450 in 2006 Features Transmission Features: Electronic controls, Tow/Haul mode 📐 Dimensions Exterior Wheelbase: Varies based on configuration (e.g., 138.0 inches, 158.0 inches, 178.0 inches) Overall Length: Varies based on configuration (e.g., 212.1 inches, 232.1 inches, 252.1 inches) Weights Gvwr: 14,050 lbs to 14,500 lbs (depending on configuration) Curb Weight: Approx. 5,500 - 6,500 lbs (varies significantly by body style and equipment) 🛡️ Safety Features Ratings Rollover Resistance: As a heavy-duty commercial vehicle, specific NHTSA ratings may vary or not be directly comparable to light-duty vehicles. Stability is engineered for load carrying and towing. Active Features ABS: Standard Anti-lock Braking System (ABS) on all wheels Traction Control: Optional Traction Control System (TCS) may be available Passive Features Airbags: Driver and front passenger airbags Seatbelts: 3-point shoulder and lap belts for all occupants 💡 Technology Features Infotainment Infotainment System: Basic AM/FM radio, optional CD player. Limited advanced infotainment options for this era and segment. Driver Assistance Driver Assistance Features: Limited; primarily focused on core driving functions. Cruise control likely standard. Connectivity Connectivity Options: No integrated Bluetooth or advanced smartphone connectivity. 🔧 Maintenance Service Intervals Oil Change Interval: Recommended every 5,000 miles or 6 months (check manual for specific engine/oil type) Tire Rotation: Recommended every 5,000 - 7,500 miles Coolant Flush: Refer to manual; typically every 30,000 - 50,000 miles or 2-3 years for conventional coolant, longer for Extended Life Coolant (ELC). Transmission Fluid Change: Refer to manual; typically around 60,000 - 100,000 miles, depending on duty cycle. Fluid Specifications Engine Oil Gas: API SG, SH, SJ, SL rated, SAE 5W-20 or 5W-30 (refer to owner's manual for precise specification) Engine Oil Diesel: API CI-4 or CH-4 rated, SAE 15W-40 synthetic (refer to owner's manual for precise specification) Coolant: Ford Premium Engine Coolant (Green) or Ford Gold Coolant (Yellow) or compatible ELC. Always use a 50/50 mix with distilled water. Transmission Fluid Gas Auto: MERCON V Transmission Fluid Diesel Auto: MERCON SP or MERCON LV (confirm with manual) Brake Fluid: DOT 3 Known Issues 6.0L Power Stroke Diesel: Head gasket failure, EGR cooler failure, Oil cooler failure, Injector issues...
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Sku: 47223
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2006 Ford E-450 Super Duty Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Ford
Model:
E-450 Super Duty
Year:
2006
Codes
Platform Code:
E-Series (E-150, E-250, E-350, E-450)
👋 Introduction
Market Position
Category:
Heavy-Duty Van/Cutaway Chassis
Segment:
Commercial Vehicle
Competitive Analysis
Key Competitors:
Chevrolet Express/GMC Savana, Dodge Sprinter (later models)
Key Features
Versatility:
Available as a passenger van, cargo van, and cutaway chassis for various vocational applications (ambulances, shuttle buses, utility vehicles).
Durability:
Built on a robust chassis designed for heavy-duty use and towing.
Manual Value Proposition:
Provides essential technical knowledge for owners and technicians to maintain, diagnose, and repair the vehicle efficiently.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Ford E-450 Super Duty
Page Count
Estimated Page Count:
Approx. 3000+
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Cooling System, Lubrication System, Drivetrain, Transmission, Driveline, Axles
Chassis:
Frame, Suspension (Front and Rear), Steering System, Braking System (Hydraulic, ABS), Wheels, Tires
Electrical:
Battery, Charging System, Starting System, Ignition System, Lighting System, Instrument Panel, Gauges, Wiring Diagrams, Powertrain Control Modules (PCM), Body Control Modules (BCM), Multiplexing
Body And Interior:
Body Panels, Doors, Windows, Locks, Seats, Upholstery, HVAC System, Exterior Trim, Interior Trim, Glass
Procedures Included
Maintenance:
Scheduled Maintenance, Fluid Changes, Filter Replacements, Inspections
Diagnostics:
Troubleshooting charts, Fault code interpretation (OBD-II), Symptom-based diagnosis
Repair:
Component removal and installation, Major component overhaul (engine, transmission), Suspension component replacement, Brake system repair, Electrical system diagnostics and repair, Body panel repair
Specifications:
Torque specifications, Fluid capacities and types, Electrical component resistance values, Dimensional data
Technical Depth
Depth:
Comprehensive, covering routine maintenance to complete engine and transmission rebuilds, detailed diagnostic procedures, and electrical system schematics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text
Printability:
Printable pages
Print Quality
Quality:
High-resolution graphics and text
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code And Type:
4.6L Triton V8 (VIN '6')
Engine Code And Type Optional:
5.4L Triton V8 (VIN 'Z')
Engine Code And Type Diesel:
6.0L Power Stroke V8 Turbo Diesel (VIN 'P') - *Common for E-450*
Performance
4.6L V8 Horsepower:
232 hp @ 4,500 rpm (estimated)
4.6L V8 Torque:
291 lb-ft @ 3,500 rpm (estimated)
5.4L V8 Horsepower:
255 hp @ 4,500 rpm (estimated)
5.4L V8 Torque:
350 lb-ft @ 3,000 rpm (estimated)
6.0L Diesel Horsepower:
235 hp @ 3,100 rpm (estimated)
6.0L Diesel Torque:
440 lb-ft @ 2,000 rpm (estimated)
Fuel System
Injection Type:
Sequential Electronic Fuel Injection (SEFI)
Fuel Type:
Unleaded Gasoline (for V8s), Diesel Fuel (for 6.0L Power Stroke)
🔧 Transmission
Standard
Transmission Type:
4-Speed Automatic Overdrive (4R75E for gas V8s, 4R100 for Power Stroke diesel)
Optional
Optional Transmission:
N/A for E-450 in 2006
Features
Transmission Features:
Electronic controls, Tow/Haul mode
📐 Dimensions
Exterior
Wheelbase:
Varies based on configuration (e.g., 138.0 inches, 158.0 inches, 178.0 inches)
Overall Length:
Varies based on configuration (e.g., 212.1 inches, 232.1 inches, 252.1 inches)
Weights
Gvwr:
14,050 lbs to 14,500 lbs (depending on configuration)
Curb Weight:
Approx. 5,500 - 6,500 lbs (varies significantly by body style and equipment)
🛡️ Safety Features
Ratings
Rollover Resistance:
As a heavy-duty commercial vehicle, specific NHTSA ratings may vary or not be directly comparable to light-duty vehicles. Stability is engineered for load carrying and towing.
Active Features
ABS:
Standard Anti-lock Braking System (ABS) on all wheels
Traction Control:
Optional Traction Control System (TCS) may be available
Passive Features
Airbags:
Driver and front passenger airbags
Seatbelts:
3-point shoulder and lap belts for all occupants
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio, optional CD player. Limited advanced infotainment options for this era and segment.
Driver Assistance
Driver Assistance Features:
Limited; primarily focused on core driving functions. Cruise control likely standard.
Connectivity
Connectivity Options:
No integrated Bluetooth or advanced smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Recommended every 5,000 miles or 6 months (check manual for specific engine/oil type)
Tire Rotation:
Recommended every 5,000 - 7,500 miles
Coolant Flush:
Refer to manual; typically every 30,000 - 50,000 miles or 2-3 years for conventional coolant, longer for Extended Life Coolant (ELC).
Transmission Fluid Change:
Refer to manual; typically around 60,000 - 100,000 miles, depending on duty cycle.
Fluid Specifications
Engine Oil Gas:
API SG, SH, SJ, SL rated, SAE 5W-20 or 5W-30 (refer to owner's manual for precise specification)
Engine Oil Diesel:
API CI-4 or CH-4 rated, SAE 15W-40 synthetic (refer to owner's manual for precise specification)
Coolant:
Ford Premium Engine Coolant (Green) or Ford Gold Coolant (Yellow) or compatible ELC. Always use a 50/50 mix with distilled water.
Transmission Fluid Gas Auto:
MERCON V
Transmission Fluid Diesel Auto:
MERCON SP or MERCON LV (confirm with manual)
Brake Fluid:
DOT 3
Known Issues
6.0L Power Stroke Diesel:
Head gasket failure, EGR cooler failure, Oil cooler failure, Injector issues (early models)
General E450:
Suspension wear (especially leaf springs on heavily loaded vehicles), Brake component wear, HVAC system issues, Water pump leaks
📚 Vehicle History
Brand Heritage
Ford Commercial Vehicles:
Ford has a long-standing reputation for producing robust and reliable commercial vehicles, dating back to early trucks and vans.
Model Evolution
E Series Lineage:
The E-Series van platform has been in continuous production since 1961, evolving through several generations. The 2006 model represents a mature iteration of the third generation (1992-2014).
Production
Manufacturing Location:
Kansas City Assembly Plant, Claycomo, Missouri, USA
🏆 Awards & Recognition
Recognitions
Commercial Van Awards:
Ford E-Series vans have historically been recognized for their utility, reliability, and value in commercial applications. Specific awards for the 2006 model year may be less prominent than for consumer vehicles.
Ratings
Consumer Satisfaction:
While detailed consumer satisfaction ratings for commercial vans are less common, the E-Series has consistently been a top seller in its segment, indicating a high level of market acceptance and owner satisfaction for its intended purpose.
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