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2006 Harley Davidson SOFTAIL FLHRSI Road KING Custom Service Repair Manual

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🏷️ Basic Information Identification Make: Harley-Davidson Model: Softail FLHRSI Road King Custom Year: 2006 Codes Model Code: FLHRSI 👋 Introduction Market Position Market Position: Premium cruiser motorcycle segment, targeting riders seeking classic styling and touring capability with custom elements. Competitive Analysis Competitive Analysis: Competes with other large-displacement V-twin cruisers from manufacturers like Indian Motorcycle, Victory Motorcycles (during its production run), and custom-oriented offerings from Japanese manufacturers. Key Features Key Features: Chrome accents, custom styling elements, comfortable touring ergonomics, powerful V-twin engine, Harley-Davidson heritage. Manual Utility: Designed for immediate problem resolution, providing instant access to repair information. 📋 Manual Details Coverage Areas Coverage Areas: Complete vehicle service and repair Page Count Page Count: Unknown (Digital PDF, variable with zoom/display) Manual Type Manual Type: Service and Repair Manual Language Language: English Format Format: Digital PDF 📖 Manual Coverage Systems Covered Systems Covered: Engine, Fuel System, Ignition System, Electrical System, Drivetrain, Transmission, Clutch, Brakes, Suspension, Steering, Frame, Bodywork, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Special Tools Engine Management System: Detailed coverage of the EFI system, sensors, and engine control module (ECM) diagnostics and calibration. Electrical System Coverage: Comprehensive wiring diagrams, starter system, charging system, lighting circuits, ignition system, and accessory circuits. Suspension Systems: Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement. Procedures Included Procedures Included: Complete disassembly and reassembly, routine maintenance, component repair, troubleshooting of common issues, diagnostic procedures, replacement of parts, adjustments Troubleshooting Procedures: Systematic diagnostic flowcharts and symptom-based troubleshooting for all major systems. Engine Rebuild Procedures: Full procedures for top-end and bottom-end engine overhauls, including piston removal, cylinder inspection, crankshaft service, and cam timing. Wheel And Tire Service: Tire mounting and balancing, wheel bearing inspection and replacement, wheel truing (if applicable). Technical Depth Technical Depth: Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, step-by-step instructions with detailed diagrams Torque Specifications: Precise torque values for all critical fasteners and components. Special Tool Identification: Lists and describes required Harley-Davidson specialized tools for specific repair procedures. Diagnostic Codes: Information on reading and interpreting diagnostic trouble codes (DTCs) from the ECM. Bodywork And Trim: Procedures for removing and installing fairings, fenders, fuel tank, seat, and other body components. 📊 Manual Specifications File Format File Format: PDF Zoom Functionality: Yes, allows zooming in and out for detailed viewing of diagrams and text. Searchability: Likely searchable text within the PDF, facilitating quick access to information. Print Quality Print Quality: Full Printable, High-Resolution Diagrams Binding Type Binding Type: Digital Download (No physical binding) Paper Type Paper Type: N/A (Digital) Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip (for extraction) Compatibility Operating Systems: Compatible with all versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: Air-cooled, Twin Cam 96 V-Twin Engine Displacement: 96 cubic inches (1584cc) Engine Cooling: Air-cooled Performance Bore X Stroke: 3.75 in. x 4.38 in. (95.25 mm x 111.25 mm) Torque Rating: Approximately 92.6 ft-lbs @ 3500 RPM (for Twin Cam 96 engine, actual may vary slightly) Fuel System Fuel System: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Tank Capacity: 5.0 U.S. gal. (18.9 L) 🔧 Transmission Standard Transmission Type: 6-speed constant mesh, Cruise Drive Optional Optional Transmission: N/A (Standard for this model) Features Clutch Type: Multi-plate, wet Final Drive: Belt Drive 📐 Dimensions Exterior Overall Length: 94.5 in. (2400 mm) Wheelbase: 64.5 in. (1638 mm) Seat Height: 26.1 in. (663 mm) Ground Clearance: 4.8 in. (122 mm) Weights Dry Weight: Approximately 720 lbs (326.5 kg) Gvwr: N/A (Motorcycle specification, not typically listed) Curb Weight: Approximately 765 lbs (347 kg) - curb weight may be more accurate for a motorcycle. 🛡️ Safety Features Ratings Safety Ratings: Not applicable in the same way as automobiles; relies on rider skill and adherence to safety practices. Active Features Active Features: Hydraulic disc brakes (front and rear), effective lighting systems Front Brake Type: Dual 4-piston calipers Rear Brake Type: 4-piston caliper Passive Features Passive Features: Sturdy frame construction, rider ergonomics designed for stability 💡 Technology Features Infotainment Infotainment System: Features a classic analog gauge cluster with an integrated LCD display for odometer, trip meter, and gear indication. May have provisions for aftermarket audio systems. Driver Assistance Driver Assistance: None typical for this era of motorcycle. Connectivity Connectivity: No integrated smartphone connectivity or Bluetooth as standard. 🔧 Maintenance Service Intervals Service Intervals: Refer to the manual for specific mileage/time intervals for oil changes, filter replacements, spark plug checks, brake fluid checks, and other scheduled maintenance. Typically involves 5,000-10,000 mile intervals for major services. Tire Pressure Recommendations: Refer to manual for specific pressures for front and rear tires under various load conditions. Fluid Specifications Engine Oil Type: Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent API CI-4/SL rated 20W50) - Refer to manual for exact specifications and capacity. Primary Chain Case Oil: Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or...
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2006 Harley Davidson SOFTAIL FLHRSI Road KING Custom Service Repair Manual
🏷️ Basic Information
Identification
Make:
Harley-Davidson
Model:
Softail FLHRSI Road King Custom
Year:
2006
Codes
Model Code:
FLHRSI
👋 Introduction
Market Position
Market Position:
Premium cruiser motorcycle segment, targeting riders seeking classic styling and touring capability with custom elements.
Competitive Analysis
Competitive Analysis:
Competes with other large-displacement V-twin cruisers from manufacturers like Indian Motorcycle, Victory Motorcycles (during its production run), and custom-oriented offerings from Japanese manufacturers.
Key Features
Key Features:
Chrome accents, custom styling elements, comfortable touring ergonomics, powerful V-twin engine, Harley-Davidson heritage.
Manual Utility:
Designed for immediate problem resolution, providing instant access to repair information.
📋 Manual Details
Coverage Areas
Coverage Areas:
Complete vehicle service and repair
Page Count
Page Count:
Unknown (Digital PDF, variable with zoom/display)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Digital PDF
📖 Manual Coverage
Systems Covered
Systems Covered:
Engine, Fuel System, Ignition System, Electrical System, Drivetrain, Transmission, Clutch, Brakes, Suspension, Steering, Frame, Bodywork, Maintenance, Troubleshooting, Diagnostics, Wiring Diagrams, Special Tools
Engine Management System:
Detailed coverage of the EFI system, sensors, and engine control module (ECM) diagnostics and calibration.
Electrical System Coverage:
Comprehensive wiring diagrams, starter system, charging system, lighting circuits, ignition system, and accessory circuits.
Suspension Systems:
Front fork service (oil change, seal replacement), rear shock absorber inspection and replacement.
Procedures Included
Procedures Included:
Complete disassembly and reassembly, routine maintenance, component repair, troubleshooting of common issues, diagnostic procedures, replacement of parts, adjustments
Troubleshooting Procedures:
Systematic diagnostic flowcharts and symptom-based troubleshooting for all major systems.
Engine Rebuild Procedures:
Full procedures for top-end and bottom-end engine overhauls, including piston removal, cylinder inspection, crankshaft service, and cam timing.
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing inspection and replacement, wheel truing (if applicable).
Technical Depth
Technical Depth:
Comprehensive, suitable for both DIY enthusiasts and experienced mechanics, step-by-step instructions with detailed diagrams
Torque Specifications:
Precise torque values for all critical fasteners and components.
Special Tool Identification:
Lists and describes required Harley-Davidson specialized tools for specific repair procedures.
Diagnostic Codes:
Information on reading and interpreting diagnostic trouble codes (DTCs) from the ECM.
Bodywork And Trim:
Procedures for removing and installing fairings, fenders, fuel tank, seat, and other body components.
📊 Manual Specifications
File Format
File Format:
PDF
Zoom Functionality:
Yes, allows zooming in and out for detailed viewing of diagrams and text.
Searchability:
Likely searchable text within the PDF, facilitating quick access to information.
Print Quality
Print Quality:
Full Printable, High-Resolution Diagrams
Binding Type
Binding Type:
Digital Download (No physical binding)
Paper Type
Paper Type:
N/A (Digital)
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip (for extraction)
Compatibility
Operating Systems:
Compatible with all versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
Air-cooled, Twin Cam 96 V-Twin
Engine Displacement:
96 cubic inches (1584cc)
Engine Cooling:
Air-cooled
Performance
Bore X Stroke:
3.75 in. x 4.38 in. (95.25 mm x 111.25 mm)
Torque Rating:
Approximately 92.6 ft-lbs @ 3500 RPM (for Twin Cam 96 engine, actual may vary slightly)
Fuel System
Fuel System:
Electronic Sequential Port Fuel Injection (ESPFI)
Fuel Tank Capacity:
5.0 U.S. gal. (18.9 L)
🔧 Transmission
Standard
Transmission Type:
6-speed constant mesh, Cruise Drive
Optional
Optional Transmission:
N/A (Standard for this model)
Features
Clutch Type:
Multi-plate, wet
Final Drive:
Belt Drive
📐 Dimensions
Exterior
Overall Length:
94.5 in. (2400 mm)
Wheelbase:
64.5 in. (1638 mm)
Seat Height:
26.1 in. (663 mm)
Ground Clearance:
4.8 in. (122 mm)
Weights
Dry Weight:
Approximately 720 lbs (326.5 kg)
Gvwr:
N/A (Motorcycle specification, not typically listed)
Curb Weight:
Approximately 765 lbs (347 kg) - curb weight may be more accurate for a motorcycle.
🛡️ Safety Features
Ratings
Safety Ratings:
Not applicable in the same way as automobiles; relies on rider skill and adherence to safety practices.
Active Features
Active Features:
Hydraulic disc brakes (front and rear), effective lighting systems
Front Brake Type:
Dual 4-piston calipers
Rear Brake Type:
4-piston caliper
Passive Features
Passive Features:
Sturdy frame construction, rider ergonomics designed for stability
💡 Technology Features
Infotainment
Infotainment System:
Features a classic analog gauge cluster with an integrated LCD display for odometer, trip meter, and gear indication. May have provisions for aftermarket audio systems.
Driver Assistance
Driver Assistance:
None typical for this era of motorcycle.
Connectivity
Connectivity:
No integrated smartphone connectivity or Bluetooth as standard.
🔧 Maintenance
Service Intervals
Service Intervals:
Refer to the manual for specific mileage/time intervals for oil changes, filter replacements, spark plug checks, brake fluid checks, and other scheduled maintenance. Typically involves 5,000-10,000 mile intervals for major services.
Tire Pressure Recommendations:
Refer to manual for specific pressures for front and rear tires under various load conditions.
Fluid Specifications
Engine Oil Type:
Harley-Davidson SYN3 Full Synthetic Motorcycle Oil (or equivalent API CI-4/SL rated 20W50) - Refer to manual for exact specifications and capacity.
Primary Chain Case Oil:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)
Transmission Oil Type:
Harley-Davidson Formula+ Transmission & Primary Chaincase Lubricant (or equivalent)
Brake Fluid Type:
DOT 4
Known Issues
Known Issues:
Potential for minor electrical gremlins, clutch adjustment needs, exhaust heat shielding wear. Manual provides detailed troubleshooting for these and other potential issues.
Common Wear Items:
Brake pads, tires, clutch plates, primary chain, wheel bearings.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Harley-Davidson is an iconic American motorcycle manufacturer with a rich history dating back to 1903, known for its V-twin engines and distinct styling.
Model Evolution
Model Evolution:
The Road King line has been a staple in Harley-Davidson's touring segment. The FLHRSI variant specifically denotes a custom version, often featuring enhanced styling, chrome, and premium appointments compared to standard models.
Model Designation Meaning:
FLHRSI: F=Fairing, L=Low Front Fender, HR=Road King, SI=Significant Chrome/Custom Styling
Production
Production Period:
The Softail platform, and specifically the Road King models, have been in continuous production since their introduction, with the FLHRSI being a specific iteration within the Softail family for various years.
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