2006 Harley Davidson TOURING FLHRCI Road KING Classic SERVIC
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This manual covers the FLHRCI Road King Classic, a touring motorcycle produced in 2006. Known for its classic styling and robust performance, the FLHRCI is equipped with a 1450cc (88 cubic inch) air-cooled V-twin engine featuring Electronic Sequential Port Fuel Injection (ESPFI). Key features include a 5-speed transmission, belt drive, dual front disc brakes with standard Anti-lock Braking System (ABS), and the factory-installed Smart Security System with a hands-free fob. This model represents a commitment to rider experience and enduring quality in the touring motorcycle segment. This comprehensive service and repair manual provides factory-level detail for all maintenance and repair procedures for the 2006 FLHRCI Road King Classic. It covers powertrain systems, chassis components, electrical systems, and bodywork, offering step-by-step instructions, diagrams, wiring schematics, torque specifications, and special tool recommendations. The manual is designed to assist owners, DIY enthusiasts, and professional technicians in performing scheduled maintenance, diagnostics, troubleshooting, and complex repairs, ensuring the longevity and optimal performance of the vehicle. 🏷️ Basic Information Identification Make: Harley-Davidson Model: FLHRCI Road King Classic Year: 2006 Model Variant: Touring Codes Chassis Code: FLHRCI 👋 Introduction Market Position Target Audience: Harley-Davidson FLHRCI Road King Classic Owners, DIY Enthusiasts, Independent Repair Shops Competitive Analysis Manual Type Advantage: Official Factory Service Manual, providing the same information as dealership technicians. Key Features Diy Benefit: Empowers owners to perform maintenance and repairs, saving costs and fostering a deeper connection with their vehicle. Diagnostic Capability: Comprehensive troubleshooting guides and diagrams aid in pinpointing and resolving issues efficiently. Technical Accuracy: Contains exact specifications, procedures, and wiring schematics used by factory-trained technicians. 📋 Manual Details Coverage Areas Primary Coverage: Complete Official Full Service Repair Manual Scope: Covers all models & all repairs A-Z for the 2006 FLHRCI Road King Classic Page Count Estimated Page Count: Estimated 600-800+ pages (typical for this era of Harley-Davidson service manuals) Manual Type Type: Service and Repair Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Fuel System, Ignition System, Transmission, Clutch, Final Drive Chassis: Frame, Suspension (Front and Rear), Steering, Brakes (Front and Rear), Wheels, Tires Electrical: Wiring Diagrams, Lighting, Gauges, Battery, Charging System, Starting System, Ignition System, Electronic Fuel Injection (EFI), Security System Bodywork: Fairing, Saddlebags, Fenders, Seat, Handlebars, Controls, Fuel Tank, Chrome Components Procedures Included Maintenance: Scheduled Maintenance, Fluid Changes (Oil, Primary Chaincase Lube, Transmission Oil, Brake Fluid), Filter Replacements (Oil, Air), Lubrication Points Diagnostics: Troubleshooting Flowcharts, Diagnostic Trouble Codes (DTCs), Electrical System Diagnostics, Engine Performance Diagnostics Repair Rebuild: Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair, Body Panel Repair/Replacement Installation: Accessory Installation, Component Upgrades, Special Tool Procedures Wiring Schematics: Detailed color wiring diagrams for all electrical systems, essential for diagnosis and repair. Technical Depth Depth: Factory Level Detail, Step-by-Step Instructions, Diagrams, Illustrations, Wiring Schematics, Torque Specifications, Special Tool Recommendations Torque Specs: Precise torque values for all fasteners and critical components. Special Tools: Identification and usage of specialized tools required for specific repair and maintenance procedures. 📊 Manual Specifications File Format Digital Format: PDF Print Quality Printability: Full Printable, High Resolution for Enlarged Images Binding Type Digital Binding: N/A (Digital PDF) Paper Type Digital Paper Equivalent: N/A (Digital PDF), Printable to Standard Paper File Features Searchability: Likely Searchable Text Content (depending on PDF creation) Zoom Functionality: Yes, allows zooming in on diagrams and text Requirements Software: Adobe PDF Reader, WinZip (for extraction if compressed) Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Family: Harley-Davidson Twin Cam 88 (Fuel Injected) Engine Displacement: 1450cc (88 cubic inches) Engine Configuration: Air-Cooled, V-Twin Performance Horsepower: Approx. 67 hp @ 5200 RPM (stock, may vary slightly) Torque: Approx. 86 lb-ft @ 3500 RPM (stock, may vary slightly) Fuel System Fuel Injection Type: Electronic Sequential Port Fuel Injection (ESPFI) Fuel Type: Unleaded Gasoline, minimum 91 Octane Recommended Throttle Body Size: 40mm Ignition System Ignition Type: Electronic Ignition Engine Configuration Bore X Stroke: 3.75 in. x 4.00 in. (95.25 mm x 101.6 mm) 🔧 Transmission Standard Transmission Type: 5-Speed Constant Mesh Primary Drive: Duplex Chain Final Drive: Belt Drive Gear Ratios: 1st: 9.312, 2nd: 6.497, 3rd: 4.775, 4th: 3.732, 5th: 3.157 Features Clutch Type: Wet, Multi-Plate 📐 Dimensions Exterior Length: Approx. 96.7 inches (2456 mm) Width: Approx. 38.0 inches (965 mm) Height: Approx. 56.5 inches (1435 mm) Weights Dry Weight: Approx. 735 lbs (333 kg) Gross Vehicle Weight Rating: Approx. 1200 lbs (544 kg) Payload Capacity: Approx. 465 lbs (211 kg) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycle, not subject to standard automotive crash testing) Active Features Braking System: Hydraulic Disc Brakes, Front and Rear (Dual Front Discs on FLHRCI) Anti Lock Braking System: Standard on FLHRCI Passive Features Lighting: Halogen Headlamp, Auxiliary Passing Lamps, Front and Rear Turn Signals, Tail Light, Brake Light Security: Factory-installed H-D Smart Security System with...
This manual covers the FLHRCI Road King Classic, a touring motorcycle produced in 2006. Known for its classic styling and robust performance, the FLHRCI is equipped with a 1450cc (88 cubic inch) air-cooled V-twin engine featuring Electronic Sequential Port Fuel Injection (ESPFI). Key features include a 5-speed transmission, belt drive, dual front disc brakes with standard Anti-lock Braking System (ABS), and the factory-installed Smart Security System with a hands-free fob. This model represents a commitment to rider experience and enduring quality in the touring motorcycle segment.
This comprehensive service and repair manual provides factory-level detail for all maintenance and repair procedures for the 2006 FLHRCI Road King Classic. It covers powertrain systems, chassis components, electrical systems, and bodywork, offering step-by-step instructions, diagrams, wiring schematics, torque specifications, and special tool recommendations. The manual is designed to assist owners, DIY enthusiasts, and professional technicians in performing scheduled maintenance, diagnostics, troubleshooting, and complex repairs, ensuring the longevity and optimal performance of the vehicle.
N/A (Motorcycle, not subject to standard automotive crash testing)
Active Features
Braking System:
Hydraulic Disc Brakes, Front and Rear (Dual Front Discs on FLHRCI)
Anti Lock Braking System:
Standard on FLHRCI
Passive Features
Lighting:
Halogen Headlamp, Auxiliary Passing Lamps, Front and Rear Turn Signals, Tail Light, Brake Light
Security:
Factory-installed H-D Smart Security System with siren and hands-free fob
💡 Technology Features
Infotainment
Audio System:
Factory-installed AM/FM Radio with CD Player and weather band. Likely 4 speakers (fairing and saddlebag lids).
Cruise Control:
Standard Electronic Cruise Control
Driver Assistance
ABS:
Anti-lock Braking System (ABS) standard on FLHRCI
Connectivity
Remote Key Fob:
Smart Security System with hands-free fob operation
🔧 Maintenance
Service Intervals
First Service:
1,000 miles (1,600 km) or 6 months
Subsequent Service:
Every 5,000 miles (8,000 km) or 12 months, whichever comes first
Fluid Specifications
Engine Oil:
Harley-Davidson SYN3 (Synthetic) SAE 20W50, or equivalent API SG certified oil with Jaso FE specification (check manual for precise recommendations)
Primary Chaincase Lubricant:
Harley-Davidson Formula+, or equivalent SAE 85W-140 GL-5 gear oil
Transmission Oil:
Harley-Davidson Formula+, or equivalent SAE 85W-140 GL-5 gear oil
Brake Fluid:
DOT 4
Coolant:
Not Applicable (Air-Cooled Engine)
Known Issues
Cam Chain Tensioners:
Early Twin Cam models (pre-2007) are known for wear on the hydraulic cam chain tensioners, requiring inspection and potential replacement with updated components.
Crankcase Bearings:
Potential wear on crankcase bearings (e.g., Timken conversion is a common upgrade).
Exhaust Flange Gaskets:
Exhaust flange gaskets can sometimes fail, leading to exhaust leaks.
📚 Vehicle History
Brand Heritage
Heritage:
Harley-Davidson's long-standing reputation for building American motorcycles, emphasizing V-twin engines and rider experience.
Model Evolution
Road King Lineage:
The Road King series has been a flagship touring model for Harley-Davidson, evolving from classic styling cues with modern amenities.
2006 Updates:
Introduction of the Twin Cam 96 engine in some models, though the FLHRCI likely retained the Twin Cam 88 for this year, with refinement in EFI and other systems.
Production
Production Era:
The Twin Cam 88 engine was produced by Harley-Davidson from 1999 to 2006.
🏆 Awards & Recognition
Recognitions
Harley Davidson Awards:
Not directly applicable to a service manual, but reflects the quality and desirability of the Harley-Davidson brand and the Road King model itself.