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2006 Husky HUSQVARNA WR 250 Workshop Manual

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🏷️ Basic Information Identification Make: Husqvarna Model: WR 250 Year: 2006 Vehicle Type: Off-road Motorcycle (Enduro/Motocross) Codes Product Name: 2006 Husky HUSQVARNA WR 250 Workshop Manual 👋 Introduction Market Position Segment: Performance Off-Road Motorcycle (Enduro) Target Audience: Husqvarna WR 250 owners, DIY enthusiasts, independent repair shops Competitive Analysis Competitors: KTM EXC 250, Yamaha YZ250, Honda CR250R (motocross variant), GasGas EC 250 Key Features Value Proposition: Comprehensive technical information for self-sufficiency in maintenance and repair, cost savings on professional servicing, parts identification for ordering. Benefits To Owner: Empowers owners to perform maintenance, diagnose issues, and complete repairs, fostering a deeper understanding and connection with their motorcycle. Avoids potential overcharging by unethical repair personnel. 📋 Manual Details Coverage Areas Primary Focus: Repair, Maintenance, Troubleshooting Secondary Focus: Parts identification, Technical Specifications Page Count Estimated Pages: Extensive (typical for workshop manuals, likely 200-400+ pages) Manual Type Type: Workshop Manual / Service Manual / Repair Manual Language Language: English (presumed based on product description) Format Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Clutch, Cooling System Chassis: Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes (Front & Rear) Electrical: Ignition System, Lighting, CDI Unit, Wiring Diagrams, Battery, Starter (if applicable) Fuel System: Carburetor, Fuel Lines, Fuel Tank, Air Filter Exhaust System: Exhaust Pipe, Silencer Bodywork: Plastics, Seat, Handlebars, Footpegs Procedures Included Maintenance: Scheduled maintenance, Oil changes, Filter replacements, Chain adjustment, Spark plug service Troubleshooting: Diagnostic procedures, Common problems and solutions, Fault finding charts Repair: Engine rebuild, Transmission repair, Suspension overhaul, Brake system service, Carburetor tuning and rebuilding Disassembly Assembly: Complete step-by-step instructions for major component removal and installation Technical Adjustments: Carburetor jetting, Ignition timing, Clutch and brake lever adjustments Technical Depth Depth: Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and torque specifications. 📊 Manual Specifications File Format File Type: PDF Searchability: Likely searchable text-based PDF Print Quality Printability: Printable pages, allowing users to print specific sections or the entire manual Binding Type Binding Type: Digital Download (PDF) - no physical binding Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Type: 2-Stroke, Single Cylinder Displacement: 249 cc (approximate) Bore X Stroke: Information typically found within the manual, specific figures vary by sub-model and year refinement. Cooling System: Liquid-Cooled Performance Horsepower: Estimated 45-50 HP (typical for 250cc 2-stroke performance bikes of this era) Torque: Information typically found within the manual, specific figures vary. Fuel System Carburetor: Likely a Mikuni TM or Keihin PWK carburetor (e.g., 38mm, specific model in manual) Fuel Type: Unleaded Gasoline (with appropriate 2-stroke oil premix ratio) Lubrication Oil Type: Specific 2-stroke engine oil for premix (refer to manual for exact specifications and ratios) 🔧 Transmission Standard Type: 6-Speed Manual Optional Options: N/A (Motorcycle transmissions are typically integrated) Features Clutch Type: Hydraulically Actuated Wet Multi-Plate Clutch Gear Ratios: Specific gear ratios detailed in the manual. Transmission Oil Type: Refer to manual for specific transmission oil grade and capacity (e.g., SAE 75W/80 or SAE 10W/30 for some older models). 📐 Dimensions Exterior Wheelbase: Information typically found within the manual. Approx. 1460-1480mm for similar models. Weights Dry Weight: Approx. 100-105 kg (typical for 250cc enduro bikes) Wet Weight: Information typically found within the manual. Cargo Cargo Capacity: N/A (Motorcycle) 🛡️ Safety Features Ratings Crash Test Ratings: N/A (Motorcycles are not subject to the same crash testing regimes as cars) Active Features Braking System: Hydraulic Disc Brakes (Front and Rear) Passive Features Safety Equipment: Rider responsibility for safety gear (helmet, protective clothing). The manual may cover basic brake system maintenance and inspection for safe operation. 💡 Technology Features Infotainment Infotainment System: N/A (Basic Off-Road Motorcycle) Electrical Components Ignition System: Electronic CDI (Capacitor Discharge Ignition) with advance timing curves. Manual details ignition timing checks and adjustments. 🔧 Maintenance Service Intervals Oil Change Engine: Typically every 10-15 hours of riding or annually. Specific recommendations in manual. Air Filter Cleaning: Frequent cleaning recommended, especially in dusty conditions. Check after every few rides. Spark Plug Inspection: Inspect every 15-20 hours of riding. Replace as needed. Chain Lubrication Adjustment: Lubricate before every ride, adjust tension every 10-15 hours or as needed. Top End Rebuild: Variable based on usage and riding style, but typically recommended every 50-100 hours for optimal performance. Fluid Specifications Coolant: Ethylene glycol-based coolant (e.g., 50/50 mix with distilled water). Refer to manual for specific type and capacity. Brake Fluid: DOT 4 Hydraulic Fluid Known Issues Common Wear Items: Clutch plates, piston rings, spark plugs, chain and sprockets, wheel bearings, steering head bearings, fork seals. Potential Problems: Carburetor jetting sensitivity to altitude/temperature, 2-stroke engine specific maintenance requirements (e.g., premix), potential stator or CDI issues common in older bikes. 📚 Vehicle History Brand Heritage Brand Origin: Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, originating in Sweden in 1903. Model Evolution...
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2006 Husky HUSQVARNA WR 250 Workshop Manual
🏷️ Basic Information
Identification
Make:
Husqvarna
Model:
WR 250
Year:
2006
Vehicle Type:
Off-road Motorcycle (Enduro/Motocross)
Codes
Product Name:
2006 Husky HUSQVARNA WR 250 Workshop Manual
👋 Introduction
Market Position
Segment:
Performance Off-Road Motorcycle (Enduro)
Target Audience:
Husqvarna WR 250 owners, DIY enthusiasts, independent repair shops
Competitive Analysis
Competitors:
KTM EXC 250, Yamaha YZ250, Honda CR250R (motocross variant), GasGas EC 250
Key Features
Value Proposition:
Comprehensive technical information for self-sufficiency in maintenance and repair, cost savings on professional servicing, parts identification for ordering.
Benefits To Owner:
Empowers owners to perform maintenance, diagnose issues, and complete repairs, fostering a deeper understanding and connection with their motorcycle. Avoids potential overcharging by unethical repair personnel.
📋 Manual Details
Coverage Areas
Primary Focus:
Repair, Maintenance, Troubleshooting
Secondary Focus:
Parts identification, Technical Specifications
Page Count
Estimated Pages:
Extensive (typical for workshop manuals, likely 200-400+ pages)
Manual Type
Type:
Workshop Manual / Service Manual / Repair Manual
Language
Language:
English (presumed based on product description)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Transmission, Clutch, Cooling System
Chassis:
Frame, Suspension (Front & Rear), Steering, Wheels, Tires, Brakes (Front & Rear)
Electrical:
Ignition System, Lighting, CDI Unit, Wiring Diagrams, Battery, Starter (if applicable)
Fuel System:
Carburetor, Fuel Lines, Fuel Tank, Air Filter
Exhaust System:
Exhaust Pipe, Silencer
Bodywork:
Plastics, Seat, Handlebars, Footpegs
Procedures Included
Maintenance:
Scheduled maintenance, Oil changes, Filter replacements, Chain adjustment, Spark plug service
Troubleshooting:
Diagnostic procedures, Common problems and solutions, Fault finding charts
Repair:
Engine rebuild, Transmission repair, Suspension overhaul, Brake system service, Carburetor tuning and rebuilding
Disassembly Assembly:
Complete step-by-step instructions for major component removal and installation
Technical Adjustments:
Carburetor jetting, Ignition timing, Clutch and brake lever adjustments
Technical Depth
Depth:
Comprehensive: Covers all aspects from basic maintenance to complete engine and transmission rebuilds. Includes detailed diagrams and torque specifications.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely searchable text-based PDF
Print Quality
Printability:
Printable pages, allowing users to print specific sections or the entire manual
Binding Type
Binding Type:
Digital Download (PDF) - no physical binding
Paper Type
Paper Type:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Type:
2-Stroke, Single Cylinder
Displacement:
249 cc (approximate)
Bore X Stroke:
Information typically found within the manual, specific figures vary by sub-model and year refinement.
Cooling System:
Liquid-Cooled
Performance
Horsepower:
Estimated 45-50 HP (typical for 250cc 2-stroke performance bikes of this era)
Torque:
Information typically found within the manual, specific figures vary.
Fuel System
Carburetor:
Likely a Mikuni TM or Keihin PWK carburetor (e.g., 38mm, specific model in manual)
Fuel Type:
Unleaded Gasoline (with appropriate 2-stroke oil premix ratio)
Lubrication
Oil Type:
Specific 2-stroke engine oil for premix (refer to manual for exact specifications and ratios)
🔧 Transmission
Standard
Type:
6-Speed Manual
Optional
Options:
N/A (Motorcycle transmissions are typically integrated)
Features
Clutch Type:
Hydraulically Actuated Wet Multi-Plate Clutch
Gear Ratios:
Specific gear ratios detailed in the manual.
Transmission Oil Type:
Refer to manual for specific transmission oil grade and capacity (e.g., SAE 75W/80 or SAE 10W/30 for some older models).
📐 Dimensions
Exterior
Wheelbase:
Information typically found within the manual. Approx. 1460-1480mm for similar models.
Weights
Dry Weight:
Approx. 100-105 kg (typical for 250cc enduro bikes)
Wet Weight:
Information typically found within the manual.
Cargo
Cargo Capacity:
N/A (Motorcycle)
🛡️ Safety Features
Ratings
Crash Test Ratings:
N/A (Motorcycles are not subject to the same crash testing regimes as cars)
Active Features
Braking System:
Hydraulic Disc Brakes (Front and Rear)
Passive Features
Safety Equipment:
Rider responsibility for safety gear (helmet, protective clothing). The manual may cover basic brake system maintenance and inspection for safe operation.
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic Off-Road Motorcycle)
Electrical Components
Ignition System:
Electronic CDI (Capacitor Discharge Ignition) with advance timing curves. Manual details ignition timing checks and adjustments.
🔧 Maintenance
Service Intervals
Oil Change Engine:
Typically every 10-15 hours of riding or annually. Specific recommendations in manual.
Air Filter Cleaning:
Frequent cleaning recommended, especially in dusty conditions. Check after every few rides.
Spark Plug Inspection:
Inspect every 15-20 hours of riding. Replace as needed.
Chain Lubrication Adjustment:
Lubricate before every ride, adjust tension every 10-15 hours or as needed.
Top End Rebuild:
Variable based on usage and riding style, but typically recommended every 50-100 hours for optimal performance.
Fluid Specifications
Coolant:
Ethylene glycol-based coolant (e.g., 50/50 mix with distilled water). Refer to manual for specific type and capacity.
Brake Fluid:
DOT 4 Hydraulic Fluid
Known Issues
Common Wear Items:
Clutch plates, piston rings, spark plugs, chain and sprockets, wheel bearings, steering head bearings, fork seals.
Potential Problems:
Carburetor jetting sensitivity to altitude/temperature, 2-stroke engine specific maintenance requirements (e.g., premix), potential stator or CDI issues common in older bikes.
📚 Vehicle History
Brand Heritage
Brand Origin:
Husqvarna Motorcycles is one of the oldest motorcycle manufacturers in the world, originating in Sweden in 1903.
Model Evolution
Wr Series:
The WR (Wide Ratio) series has a long history in off-road racing and enduro, known for their potent 2-stroke engines and capable chassis.
2006 Model Year:
The 2006 WR 250 represented a refinement of Husqvarna's 2-stroke enduro platform, often featuring updated suspension components, carburetion, and styling.
Production
Manufacturing Location:
Historically Sweden, later Italy, and various locations depending on ownership changes (e.g., Cagiva Group era).
🏆 Awards & Recognition
Recognitions
Motocross Enduro Performance:
Husqvarna WR models have a history of success in various off-road racing disciplines, known for their competitive edge.
Industry Awards:
Specific awards for the 2006 WR 250 are not widely publicized but the model was considered a strong contender in its class.
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