🏷️ Basic Information Identification Make: KTM Model: 200 XC-W Year: 2006 Codes Vin Prefix: VBKNXXXX Generation Model Generation: First Generation (2006-2007) 👋 Introduction Market Position Positioning: Targeted at off-road motorcycle enthusiasts, Enduro riders, and DIY mechanics seeking in-depth technical knowledge for the KTM 200 XC-W. Competitive Analysis Manual Advantage: Provides same level of detail as official KTM dealership manuals, offering cost savings on repairs and maintenance compared to professional servicing. Key Features Features: Hundreds of pages of diagrams, detailed information, step-by-step instructions, troubleshooting guides, and critical specifications. Digital format offers instant access and print-on-demand capability. Cost Savings: Enables significant savings on repair and maintenance bills by facilitating DIY repairs. 📋 Manual Details Coverage Areas Main Coverage: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Engine Identification, Engine Body, Fuel System, Cooling System, Fuel Filter, Alternator, Regulator Electrical: Electrical System, Wiring Diagram Chassis: General Precautions, Special Tools, Disassembling and Servicing Bodywork: General information pertaining to chassis components and disassembly. Procedures Included Maintenance: Maintenance Check List, Check and Maintenance Repair: Diagnostic, Repair, Troubleshooting, Disassembly, Assembly, Cleaning, Reinstalling Troubleshooting Electrical: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Tightening Torques: Includes specific tightening torques for critical fasteners throughout the vehicle. Disassembly Assembly: Detailed step-by-step procedures for disassembly and reassembly of components. Technical Depth Depth: Comprehensive diagnostic, repair, and maintenance information for professional technicians and DIY users. Diagrams Illustrations: Includes hundreds of detailed diagrams, drawings, and photos to guide repairs. Notes Cautions Warnings: Includes critical notes, cautions, and warnings throughout each chapter. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Usability Zoom Functionality: Yes (Zoom IN/OUT) Navigation: Numbered table of contents for fast information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke Single Cylinder Displacement: 196 cc (11.96 cu in) Bore X Stroke: 62.5 mm x 64 mm (2.46 x 2.52 in) Cooling System: Liquid-Cooled Carburetion: Keihin PWK 36 Engine Designation: Specific engine codes and part numbers detailed within the manual. Performance Horsepower: Approx. 30-35 hp (estimated, varies with tuning) Torque: Refer to manual for specific torque figures. Fuel System Fuel Type: Unleaded Gasoline (90+ Octane recommended) Fuel Mixture: Pre-mix (Refer to manual for specific ratio, typically 50:1 with high-quality 2-stroke oil) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Clutch Type: Wet Multi-plate Clutch Features Gear Ratios: Detailed ratios provided within the manual. Final Drive: Chain Drive 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 810 mm (31.9 in) Height: Approx. 1230 mm (48.4 in) Weights Dry Weight: Approx. 102 kg (224.9 lbs) Fuel Tank Capacity: 9.5 Liters (2.5 US gal) Seat Height: Approx. 960 mm (37.8 in) 🛡️ Safety Features Ratings Safety Compliance: Designed for off-road use, complies with relevant emissions and safety standards for its intended market and year. Active Features Braking System: Hydraulic Disc Brakes (Front & Rear) Suspension Front: WP Upright Telescopic Forks (e.g., WP 4860 OC USD) Suspension Rear: WP Monoshock PDS (Power Damping System) 💡 Technology Features Infotainment Infotainment System: N/A (Designed for off-road performance, not typically equipped with infotainment systems). Driver Assistance Rider Assistance: Focus on rider control and mechanical feedback; no electronic rider aids typically found on this model. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific transmission and engine oil change intervals based on usage hours or mileage. Air Filter Cleaning: Frequent cleaning required, especially in dusty conditions. Refer to manual for detailed procedure. Spark Plug Inspection: Inspect and replace as per manual recommendations (e.g., every 20-30 operating hours). Suspension Service: Recommendations for fork seal replacement, shock linkage service, and fluid changes based on usage. Fluid Specifications Engine Oil: High-quality 2-stroke premix oil (e.g., Motorex, Castrol TTS). Ratio specified in manual. Coolant: Ethylene Glycol based coolant with corrosion inhibitors. Capacity: Approx. 0.8 Liters. Brake Fluid: DOT 4 hydraulic brake fluid. Transmission Oil: Refer to manual for specific transmission oil type and capacity, typically a dedicated gearbox oil. Known Issues Common Wear Items: Clutch plates, piston rings, air filter sealing, exhaust packing, linkage bearings are common wear items needing regular inspection and replacement. Carburetor Tuning: Proper jetting and carburetor tuning are crucial for optimal performance and can be an area for frequent adjustment based on altitude and temperature. 📚 Vehicle History Brand Heritage Heritage: KTM is an Austrian manufacturer renowned for its off-road motorcycles, with a strong racing heritage in Motocross and Enduro. Model Evolution Xc-W Lineage: The XC-W series represents KTM's dedicated Enduro competition models, emphasizing performance and off-road capability. Production...