This manual covers the 200 XC-W, a model from the first generation produced between 2006 and 2007. Renowned for its off-road prowess, the 200 XC-W is a 2-stroke single-cylinder Enduro motorcycle, designed for enthusiasts and competitive riders. Its Austrian heritage is evident in its performance-oriented engineering, featuring a liquid-cooled 196 cc engine, a 6-speed manual transmission, and robust WP suspension components. The vehicle is built for demanding terrain, emphasizing rider control and mechanical feedback, and is recognized for its durability and off-road capabilities. This comprehensive Workshop Repair Service Manual provides in-depth diagnostic, repair, and maintenance information for all models, engines, trims, and transmission types of the 200 XC-W. It includes detailed procedures, troubleshooting guides, electrical system information with wiring diagrams, and critical technical specifications, including tightening torques. The manual is designed to empower owners and professional technicians alike, enabling them to perform maintenance and repairs effectively, thereby ensuring optimal performance and longevity of the vehicle while potentially reducing servicing costs. 🏷️ Basic Information Identification Make: KTM Model: 200 XC-W Year: 2006 Codes Vin Prefix: VBKNXXXX Generation Model Generation: First Generation (2006-2007) 👋 Introduction Market Position Positioning: Targeted at off-road motorcycle enthusiasts, Enduro riders, and DIY mechanics seeking in-depth technical knowledge for the KTM 200 XC-W. Competitive Analysis Manual Advantage: Provides same level of detail as official KTM dealership manuals, offering cost savings on repairs and maintenance compared to professional servicing. Key Features Features: Hundreds of pages of diagrams, detailed information, step-by-step instructions, troubleshooting guides, and critical specifications. Digital format offers instant access and print-on-demand capability. Cost Savings: Enables significant savings on repair and maintenance bills by facilitating DIY repairs. 📋 Manual Details Coverage Areas Main Coverage: All Models/Engines/Trim/Transmissions Types Page Count Estimated Page Count: 300+ Manual Type Type: Workshop Repair Service Manual Language Language: English Format Format: PDF Download Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip Compatibility Operating Systems: All Versions of Windows & Mac 📖 Manual Coverage Systems Covered Engine: Engine Identification, Engine Body, Fuel System, Cooling System, Fuel Filter, Alternator, Regulator Electrical: Electrical System, Wiring Diagram Chassis: General Precautions, Special Tools, Disassembling and Servicing Bodywork: General information pertaining to chassis components and disassembly. Procedures Included Maintenance: Maintenance Check List, Check and Maintenance Repair: Diagnostic, Repair, Troubleshooting, Disassembly, Assembly, Cleaning, Reinstalling Troubleshooting Electrical: Combined troubleshooting and electrical service procedures with detailed wiring diagrams. Tightening Torques: Includes specific tightening torques for critical fasteners throughout the vehicle. Disassembly Assembly: Detailed step-by-step procedures for disassembly and reassembly of components. Technical Depth Depth: Comprehensive diagnostic, repair, and maintenance information for professional technicians and DIY users. Diagrams Illustrations: Includes hundreds of detailed diagrams, drawings, and photos to guide repairs. Notes Cautions Warnings: Includes critical notes, cautions, and warnings throughout each chapter. 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Full Printable Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Usability Zoom Functionality: Yes (Zoom IN/OUT) Navigation: Numbered table of contents for fast information retrieval. ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke Single Cylinder Displacement: 196 cc (11.96 cu in) Bore X Stroke: 62.5 mm x 64 mm (2.46 x 2.52 in) Cooling System: Liquid-Cooled Carburetion: Keihin PWK 36 Engine Designation: Specific engine codes and part numbers detailed within the manual. Performance Horsepower: Approx. 30-35 hp (estimated, varies with tuning) Torque: Refer to manual for specific torque figures. Fuel System Fuel Type: Unleaded Gasoline (90+ Octane recommended) Fuel Mixture: Pre-mix (Refer to manual for specific ratio, typically 50:1 with high-quality 2-stroke oil) 🔧 Transmission Standard Transmission Type: 6-Speed Manual Clutch Type: Wet Multi-plate Clutch Features Gear Ratios: Detailed ratios provided within the manual. Final Drive: Chain Drive 📐 Dimensions Exterior Length: Approx. 2160 mm (85.0 in) Width: Approx. 810 mm (31.9 in) Height: Approx. 1230 mm (48.4 in) Weights Dry Weight: Approx. 102 kg (224.9 lbs) Fuel Tank Capacity: 9.5 Liters (2.5 US gal) Seat Height: Approx. 960 mm (37.8 in) 🛡️ Safety Features Ratings Safety Compliance: Designed for off-road use, complies with relevant emissions and safety standards for its intended market and year. Active Features Braking System: Hydraulic Disc Brakes (Front & Rear) Suspension Front: WP Upright Telescopic Forks (e.g., WP 4860 OC USD) Suspension Rear: WP Monoshock PDS (Power Damping System) 💡 Technology Features Infotainment Infotainment System: N/A (Designed for off-road performance, not typically equipped with infotainment systems). Driver Assistance Rider Assistance: Focus on rider control and mechanical feedback; no electronic rider aids typically found on this model. Connectivity Connectivity Features: N/A 🔧 Maintenance Service Intervals Oil Change: Refer to manual for specific transmission and engine oil change intervals based on usage hours or mileage. Air Filter Cleaning: Frequent cleaning required, especially in dusty conditions. Refer to manual for detailed procedure. Spark Plug Inspection: Inspect and replace as per manual recommendations (e.g., every 20-30 operating hours). Suspension Service:...