Mitsubishi Carisma 2006 Repair Service Manual

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🏷️ Basic Information Identification Make: Mitsubishi Model: Carisma Year: 2006 Generation Generation Identifier: DA series Codes Chassis Code: DA1A, DA2A, DA5A, DA6A 👋 Introduction Market Position Vehicle Segment: Compact family car / Small family car Competitive Analysis Key Competitors: Ford Focus, Opel/Vauxhall Astra, Volkswagen Golf, Renault Mégane, Peugeot 307 Key Features Model Philosophy: Offered a blend of practicality, comfort, and reliability with distinct styling, often focusing on value for money. Manual Value Proposition: Empowers DIY mechanics and professional technicians with comprehensive, step-by-step guidance, mirroring factory procedures for effective maintenance and repair. 📋 Manual Details Coverage Areas Markets Covered: Primarily Europe, with some markets in Asia and Oceania Page Count Estimated Page Count: Extensive (typical factory service manuals range from 1500-3000+ pages) Manual Type Manual Type: Repair Service Manual / Workshop Manual Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Powertrain: Engine mechanical (including timing belt, cylinder head, pistons, crankshaft), Fuel system (injectors, pump, lines), Ignition system, Exhaust system, Cooling system, Lubrication system Transmission: Manual Transmission (clutch, gearbox, driveshafts), Automatic Transmission (torque converter, valve body, planetary gears) Chassis: Suspension (front struts, rear multi-link), Steering (power steering system), Brakes (ABS, hydraulic system, pads, rotors), Wheels and Tires Electrical: Wiring diagrams, Battery, Alternator, Starter motor, Lighting (headlights, taillights, interior), Fuses and Relays, Instrument cluster, Power windows, Door locks, Audio system Body: Body structure, Exterior panels (doors, hood, trunk), Interior trim, Seats, Airbags, HVAC system (climate control, refrigerant) Procedures Included Maintenance: Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid change, air filter replacement, belt inspection and replacement Repair: Engine component rebuilds, transmission overhaul, suspension and steering component replacement, brake caliper and master cylinder service, electrical component diagnosis and replacement, body panel repair and alignment Troubleshooting: Diagnostic charts, symptom-based fault finding, electrical circuit tracing, engine performance issues, starting...

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Sku: 390896

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Description

🏷️ Basic Information

Identification

Make:

Mitsubishi

Model:

Carisma

Year:

Generation

Generation Identifier:

DA series

Codes

Chassis Code:

DA1A, DA2A, DA5A, DA6A

👋 Introduction

Market Position

Vehicle Segment:

Compact family car / Small family car

Competitive Analysis

Key Competitors:

Ford Focus, Opel/Vauxhall Astra, Volkswagen Golf, Renault Mégane, Peugeot 307

Key Features

Model Philosophy:

Offered a blend of practicality, comfort, and reliability with distinct styling, often focusing on value for money.

Manual Value Proposition:

Empowers DIY mechanics and professional technicians with comprehensive, step-by-step guidance, mirroring factory procedures for effective maintenance and repair.

📋 Manual Details

Coverage Areas

Markets Covered:

Primarily Europe, with some markets in Asia and Oceania

Page Count

Estimated Page Count:

Extensive (typical factory service manuals range from 1500-3000+ pages)

Manual Type

Manual Type:

Repair Service Manual / Workshop Manual

Language

Language:

English

Format

File Format:

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical (including timing belt, cylinder head, pistons, crankshaft), Fuel system (injectors, pump, lines), Ignition system, Exhaust system, Cooling system, Lubrication system

Transmission:

Manual Transmission (clutch, gearbox, driveshafts), Automatic Transmission (torque converter, valve body, planetary gears)

Chassis:

Suspension (front struts, rear multi-link), Steering (power steering system), Brakes (ABS, hydraulic system, pads, rotors), Wheels and Tires

Electrical:

Wiring diagrams, Battery, Alternator, Starter motor, Lighting (headlights, taillights, interior), Fuses and Relays, Instrument cluster, Power windows, Door locks, Audio system

Body:

Body structure, Exterior panels (doors, hood, trunk), Interior trim, Seats, Airbags, HVAC system (climate control, refrigerant)

Procedures Included

Maintenance:

Oil change, filter replacement, spark plug replacement, coolant flush, brake fluid change, air filter replacement, belt inspection and replacement

Repair:

Engine component rebuilds, transmission overhaul, suspension and steering component replacement, brake caliper and master cylinder service, electrical component diagnosis and replacement, body panel repair and alignment

Troubleshooting:

Diagnostic charts, symptom-based fault finding, electrical circuit tracing, engine performance issues, starting problems, transmission shifting issues

Disassembly Assembly:

Detailed procedures for removing and installing all major components and sub-assemblies

Technical Depth

Diagnostic Capabilities:

Advanced diagnostics, including procedures for using scan tools (OBD-II), circuit testing, and component testing

Rebuild Procedures:

Comprehensive rebuild procedures for engine, transmission, and major mechanical assemblies

Specification Accuracy:

Factory-level specifications for torques, clearances, fluid types, and diagnostic parameters

📊 Manual Specifications

File Format

Print Quality:

Full Printable - High resolution for clear reproduction of text and diagrams

Zoom Capability:

YES - Allows detailed viewing of diagrams and fine print

Binding Type

Binding Type:

Digital (PDF) - No physical binding

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code Gasoline 1:

4G13 (1.3L)

Engine Displacement Gasoline 1:

1299 cc

Engine Layout Gasoline 1:

Inline 4-cylinder, SOHC

Engine Power Gasoline 1:

Approx. 75-85 PS (55-63 kW) @ 6000 rpm

Engine Torque Gasoline 1:

Approx. 105-115 Nm (77-85 lb-ft) @ 3000-3500 rpm

Secondary Engine

Engine Code Gasoline 2:

4G18 (1.6L)

Engine Displacement Gasoline 2:

1584 cc

Engine Layout Gasoline 2:

Inline 4-cylinder, SOHC

Engine Power Gasoline 2:

Approx. 90-105 PS (66-77 kW) @ 5500-6000 rpm

Engine Torque Gasoline 2:

Approx. 120-140 Nm (89-103 lb-ft) @ 3500-4000 rpm

Diesel Engine

Engine Code Diesel:

4D68 (1.9L DI-D)

Engine Displacement Diesel:

1845 cc

Engine Layout Diesel:

Inline 4-cylinder, SOHC, Turbocharged Direct Injection

Engine Power Diesel:

Approx. 90-100 PS (66-74 kW) @ 4000 rpm

Engine Torque Diesel:

Approx. 170-200 Nm (125-148 lb-ft) @ 2000-2500 rpm

Fuel System

Fuel Delivery Gasoline:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Petrol (Octane rating as per market specification), Diesel

🔧 Transmission

Standard

Standard Transmission:

5-speed Manual Transmission

Optional

Optional Transmission:

4-speed Automatic Transmission

Features

Transmission Features:

Includes clutch operation, gear shifting mechanisms, hydraulic clutch actuation (manual), torque converter lock-up (automatic)

📐 Dimensions

Exterior

Length:

Approx. 4280 mm (168.5 in)

Width:

Approx. 1740 mm (68.5 in)

Height:

Approx. 1425 mm (56.1 in)

Wheelbase:

Approx. 2600 mm (102.4 in)

Cargo

Trunk Capacity:

Approx. 370-430 liters (13.1-15.2 cu ft), depending on configuration

Weights

Curb Weight:

Approx. 1150-1350 kg (2535-2976 lbs), varies by engine and trim

🛡️ Safety Features

Ratings

Euro Ncap Rating:

Likely 4-star for adult occupant protection in initial crash tests, but specific 2006 models may vary.

Active Features

Active Safety Systems:

Anti-lock Braking System (ABS), Electronic Brake-force Distribution (EBD), optional Traction Control System (TCS)

Passive Features

Passive Safety Features:

Driver and front passenger airbags, side airbags (optional), pre-tensioned seatbelts, reinforced safety cell

💡 Technology Features

Infotainment

Infotainment Systems Typical:

Basic AM/FM/CD stereo systems, possibly with cassette player. Higher trims might have enhanced audio or CD changer.

Driver Assistance

Driver Assistance Features:

ABS, EBD, optional TCS. Limited by the era of vehicle design.

Connectivity

Connectivity Options:

Primarily basic auxiliary inputs for audio devices, if available on the stereo unit.

🔧 Maintenance

Service Intervals

Oil Change Interval Gasoline:

Typically every 15,000 km (9,375 miles) or 12 months, whichever comes first.

Oil Change Interval Diesel:

Typically every 10,000-15,000 km (6,250-9,375 miles) or 12 months, whichever comes first, depending on driving conditions.

Timing Belt Replacement:

Critical interval, usually around 90,000 km (56,000 miles) or 5-6 years for gasoline engines. Diesel timing belt interval is also crucial and detailed in the manual.

Fluid Specifications

Engine Oil Specification Gasoline:

API SJ/SL or ACEA A3/B3/B4, viscosity SAE 10W-40 or 5W-40, depending on climate.

Engine Oil Specification Diesel:

API CF-4/CG-4/CH-4 or ACEA B3/B4, viscosity SAE 5W-40 or 10W-40, depending on climate.

Coolant Specification:

Ethylene glycol-based antifreeze, mixed 50/50 with distilled water. Refer to manual for specific Mitsubishi coolant type.

Brake Fluid Specification:

DOT 3 or DOT 4 (check manual for specific recommendation)

Transmission Fluid Manual:

API GL-4, viscosity SAE 75W-90 or 75W-85

Transmission Fluid Automatic:

Diamond ATF SP-III or equivalent

Known Issues

Common Wear Items:

Front suspension components (bushings, ball joints), clutch wear, exhaust system corrosion, ignition coil failures (less common but possible), potential for minor electrical gremlins.

Diesel Specific Concerns:

Glow plug issues, fuel injector problems, potential for turbocharger wear if maintenance is neglected.

📚 Vehicle History

Brand Heritage

Mitsubishi Motors Legacy:

Mitsubishi Motors, a global automotive manufacturer with a history dating back to 1917, known for engineering innovation and rally success.

Model Evolution

Carisma Development:

The Carisma was developed in partnership with Volvo and was part of Mitsubishi's strategy to compete in the compact family car segment in Europe. It was produced from 1995 to 2004, with the 2006 model year representing the latter stages of its production life or possibly a specific market update.

Production

Production Plant:

Born from a joint venture with NedCar in the Netherlands.

🏆 Awards & Recognition

Recognitions

Industry Awards:

The Carisma generally received moderate reviews, often praised for its comfort and space relative to its price point. Specific awards for the 2006 model year are less prominent compared to more widely acclaimed models.