2006 Mitsubishi Triton Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Mitsubishi Model: Triton Year: 2006 Codes Model Codes: KA4, KB4, KB8 👋 Introduction Market Position Vehicle Type: Light Commercial Vehicle (LCV) / Pickup Truck Key Features Manual Benefit: Saves time and money by enabling DIY repairs and maintenance. Manual Confidence: Provides the necessary information and confidence to perform repair tasks. 📋 Manual Details Coverage Areas Systems: General Information, Engine Mechanical, Engine Lubrication, Intake and Exhaust Systems, Wheel and Tyre, Front Suspension, Rear Suspension, Body, Interior and Supplemental Restraint System (SRS), Chassis Electrical, Controller Area Network (CAN) Manual Type Type: Service Repair Workshop Manual Language Language: English Format File Format: PDF Compatibility Operating Systems: All Versions of Windows & Mac Requirements Software Requirements: Adobe PDF Reader 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed inspection, disassembly, assembly, and adjustment procedures for engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing system. Engine Lubrication: Covers oil pump, oil filter, oil cooler, lubrication passages, and oil pressure testing. Intake Exhaust: Includes procedures for intake manifold, exhaust manifold, catalytic converter, muffler, and emission control systems. Suspension Steering: Detailed specifications and repair procedures for front suspension (e.g., McPherson strut, control arms, ball joints, bushings) and rear suspension (e.g., leaf springs, shock absorbers, axle). Brakes: Procedures for hydraulic brake system, front disc brakes, rear drum brakes, parking brake, and ABS components. Electrical Chassis: Wiring diagrams, fuse box locations, component testing, diagnosis for lighting, ignition, starting, charging, wipers, horn, instrumentation. Body: Includes body panel repair, door mechanisms, hinges, latches, bumpers, and exterior trim. Interior Srs: Covers seats, dashboard, trim panels, airbags, seatbelt pre-tensioners, and SRS system troubleshooting. Can Bus: Information on the Controller Area Network (CAN) bus system, including diagnostic protocols and component communication. Procedures Included Maintenance: Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and general upkeep. Troubleshooting: Diagnostic flowcharts, symptom-based troubleshooting guides, and common fault diagnosis. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Diagnostics: Information on diagnostic trouble codes (DTCs), diagnostic scan tool usage, and electrical circuit testing. Rebuilding: Detailed procedures for engine, transmission, and other major component rebuilds, including specifications and clearances. Technical Depth Depth: Comprehensive coverage suitable for DIY mechanics and professional technicians, ranging from basic maintenance to complete overhauls. 📊 Manual Specifications File Specifications Printability: All pages are printable. Quality Diagram Quality: Top quality diagrams and instructions. ⚙️ Engine Specifications Primary Engine Engine Families: Likely covers gasoline (e.g., 4G6x series) and/or diesel engines (e.g., 4D56, 4M4x series) common in this generation of Triton/L200. Engine Displacement Engine Displacement Range: Common displacements for this era include 2.0L, 2.4L (gasoline) and 2.5L, 2.8L (diesel). Performance Power Torque Details: Specific power and torque figures are dependent on engine variant; manual provides these for each covered engine. Fuel System Fuel Injection Type: May cover multi-point fuel injection (MPI) for gasoline and common rail direct injection (CRDI) or indirect injection (IDI) for diesel, depending on the engine. Engine Management ECU Details: Covers Electronic Control Unit (ECU) function, diagnosis, and key parameters for engine operation. 🔧 Transmission Standard Transmission Types: Typically available with 5-speed manual and 4-speed automatic transmissions. Features Drivetrain: Covers 2WD and 4WD (Four-Wheel Drive) driveline systems, including transfer case operation and front/rear axle servicing. 📐 Dimensions Exterior Body Styles: Cab chassis, single cab, club cab (extended cab), and double cab body styles. Weights Gross Vehicle Weight: GVW varies by model configuration; manual will provide specific ratings. 🛡️ Safety Features Passive Features Airbags: Coverage of driver and passenger airbags, seatbelt pre-tensioners. Active Features ABS: Information on Anti-lock Braking System (ABS) components and troubleshooting. 💡 Technology Features Infotainment Audio System: Covers factory radio/audio system installation, removal, and basic diagnostics. Driver Assistance Lighting Systems: Repair and adjustment of headlights, taillights, interior lighting, and fog lamps. 🔧 Maintenance Service Intervals Oil Change Interval: Typical interval: 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual provides detailed schedules. Fluid Specifications Engine Oil Type: Requires API SJ/SL or higher, viscosity grade 5W-30 or 10W-30 (check manual for exact OEM specification and diesel vs. gasoline). Coolant Type: Uses ethylene glycol based coolant. Refer to manual for specific type and mixture ratio (e.g., Long Life Coolant - LLC). Transmission Fluid: Manual transmission: Gear oil GL-4 75W-90. Automatic transmission: ATF SP-III or equivalent (check manual). Brake Fluid: DOT 3 or DOT 4 brake fluid. Known Issues Common Wear Items: Potential wear on suspension bushings, ball joints, clutch components (manual transmission), and EGR valve (diesel engines). Diesel Specific Concerns: For diesel variants, potential issues with glow plugs, fuel injectors, and turbocharger (if equipped) may be addressed in the manual's troubleshooting section. 📚 Vehicle History Brand Heritage Mitsubishi History: Part of Mitsubishi's long lineage of rugged and reliable pickup trucks, often known globally as the L200 or Strada. Model Evolution Generation Context: This manual covers the fourth generation (2005-2015)...
Saves time and money by enabling DIY repairs and maintenance.
Manual Confidence:
Provides the necessary information and confidence to perform repair tasks.
📋 Manual Details
Coverage Areas
Systems:
General Information, Engine Mechanical, Engine Lubrication, Intake and Exhaust Systems, Wheel and Tyre, Front Suspension, Rear Suspension, Body, Interior and Supplemental Restraint System (SRS), Chassis Electrical, Controller Area Network (CAN)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English
Format
File Format:
PDF
Compatibility
Operating Systems:
All Versions of Windows & Mac
Requirements
Software Requirements:
Adobe PDF Reader
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed inspection, disassembly, assembly, and adjustment procedures for engine components including cylinder head, block, crankshaft, pistons, connecting rods, camshafts, valve train, timing system.
Includes procedures for intake manifold, exhaust manifold, catalytic converter, muffler, and emission control systems.
Suspension Steering:
Detailed specifications and repair procedures for front suspension (e.g., McPherson strut, control arms, ball joints, bushings) and rear suspension (e.g., leaf springs, shock absorbers, axle).
Brakes:
Procedures for hydraulic brake system, front disc brakes, rear drum brakes, parking brake, and ABS components.
Includes body panel repair, door mechanisms, hinges, latches, bumpers, and exterior trim.
Interior Srs:
Covers seats, dashboard, trim panels, airbags, seatbelt pre-tensioners, and SRS system troubleshooting.
Can Bus:
Information on the Controller Area Network (CAN) bus system, including diagnostic protocols and component communication.
Procedures Included
Maintenance:
Scheduled maintenance tasks, fluid changes, filter replacements, lubrication points, and general upkeep.
Troubleshooting:
Diagnostic flowcharts, symptom-based troubleshooting guides, and common fault diagnosis.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Diagnostics:
Information on diagnostic trouble codes (DTCs), diagnostic scan tool usage, and electrical circuit testing.
Rebuilding:
Detailed procedures for engine, transmission, and other major component rebuilds, including specifications and clearances.
Technical Depth
Depth:
Comprehensive coverage suitable for DIY mechanics and professional technicians, ranging from basic maintenance to complete overhauls.
📊 Manual Specifications
File Specifications
Printability:
All pages are printable.
Quality
Diagram Quality:
Top quality diagrams and instructions.
⚙️ Engine Specifications
Primary Engine
Engine Families:
Likely covers gasoline (e.g., 4G6x series) and/or diesel engines (e.g., 4D56, 4M4x series) common in this generation of Triton/L200.
Engine Displacement
Engine Displacement Range:
Common displacements for this era include 2.0L, 2.4L (gasoline) and 2.5L, 2.8L (diesel).
Performance
Power Torque Details:
Specific power and torque figures are dependent on engine variant; manual provides these for each covered engine.
Fuel System
Fuel Injection Type:
May cover multi-point fuel injection (MPI) for gasoline and common rail direct injection (CRDI) or indirect injection (IDI) for diesel, depending on the engine.
Engine Management
ECU Details:
Covers Electronic Control Unit (ECU) function, diagnosis, and key parameters for engine operation.
🔧 Transmission
Standard
Transmission Types:
Typically available with 5-speed manual and 4-speed automatic transmissions.
Features
Drivetrain:
Covers 2WD and 4WD (Four-Wheel Drive) driveline systems, including transfer case operation and front/rear axle servicing.
📐 Dimensions
Exterior
Body Styles:
Cab chassis, single cab, club cab (extended cab), and double cab body styles.
Weights
Gross Vehicle Weight:
GVW varies by model configuration; manual will provide specific ratings.
🛡️ Safety Features
Passive Features
Airbags:
Coverage of driver and passenger airbags, seatbelt pre-tensioners.
Active Features
ABS:
Information on Anti-lock Braking System (ABS) components and troubleshooting.
💡 Technology Features
Infotainment
Audio System:
Covers factory radio/audio system installation, removal, and basic diagnostics.
Driver Assistance
Lighting Systems:
Repair and adjustment of headlights, taillights, interior lighting, and fog lamps.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typical interval: 5,000-10,000 km (3,000-6,000 miles) or 6-12 months, depending on driving conditions. Manual provides detailed schedules.
Fluid Specifications
Engine Oil Type:
Requires API SJ/SL or higher, viscosity grade 5W-30 or 10W-30 (check manual for exact OEM specification and diesel vs. gasoline).
Coolant Type:
Uses ethylene glycol based coolant. Refer to manual for specific type and mixture ratio (e.g., Long Life Coolant - LLC).
Potential wear on suspension bushings, ball joints, clutch components (manual transmission), and EGR valve (diesel engines).
Diesel Specific Concerns:
For diesel variants, potential issues with glow plugs, fuel injectors, and turbocharger (if equipped) may be addressed in the manual's troubleshooting section.
📚 Vehicle History
Brand Heritage
Mitsubishi History:
Part of Mitsubishi's long lineage of rugged and reliable pickup trucks, often known globally as the L200 or Strada.
Model Evolution
Generation Context:
This manual covers the fourth generation (2005-2015) of the Mitsubishi Triton/L200 platform.
🏆 Awards & Recognition
Recognitions
Market Reputation:
The Triton is known for its robust chassis and off-road capability, a strong contender in the pickup truck segment.