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Subaru Justy 2006 Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Justy Year: 2006 Codes Chassis Code: Likely JDM variant of the M500 generation (e.g., TT2 - commercial van, TV2 - passenger van, KS3/KS4 - passenger car, depending on market). Engine Code: Likely EN07 (650cc SOHC or DOHC, naturally aspirated or supercharged) or EK71 (660cc, DOHC, naturally aspirated) for JDM models. Specific code not provided, but typical for this era. 👋 Introduction Market Position Positioning: The Subaru Justy, particularly in its earlier generations and for many markets, was positioned as an affordable, compact, and often fuel-efficient city car. It competed with other small hatchbacks and Kei cars (in Japan) from manufacturers like Suzuki, Daihatsu, and Mitsubishi. The 2006 model likely represents a late iteration of its generation, catering to budget-conscious buyers seeking reliable, no-frills transportation. Competitive Analysis Competitors: Key competitors for the Subaru Justy in the compact segment around 2006 would have included models like the Suzuki Swift/Ignis, Mitsubishi Colt, Toyota Yaris/Vitz, Honda Fit/Jazz, and Nissan Micra/March, depending on the specific market. Key Features Features: Known for its compact size, maneuverability, and often fuel efficiency. Some variants were available with Subaru's signature Symmetrical All-Wheel Drive (though less common on smaller city cars), offering enhanced traction. Interior space was typically maximized for its size, and practicality was a key selling point. Value Proposition Benefits To Owner: Provides a cost-effective alternative to dealership or independent mechanic servicing, empowering owners to perform their own maintenance and repairs. Offers detailed information that can significantly reduce repair costs and improve vehicle longevity. 📋 Manual Details Coverage Areas Coverage: Complete workshop service and repair for all styles of the 2006 Subaru Justy. Covers general maintenance, troubleshooting, engine, transmission, brake system, wiring diagram, electrical system, suspension, periodic lubrication, steering, cooling system, fuel injection, fuel system, emission system, heater/air conditioner, engine control system, chassis/body, restraint system, interior, differential/drive, and axle. Page Count Pages: Hundreds of pages (specific number not provided, but implied to be comprehensive). Manual Type Type: Official Factory Service Repair Manual Language Language: English Format Format: Downloadable PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine service and repair, fuel injection, fuel system, cooling system, emission system, engine control system. Drivetrain Systems: Transmission service and repair, differential/drive, axle. Chassis Systems: Brake system, suspension, steering, chassis/body. Electrical Systems: Electrical system, wiring diagram, engine control system. Comfort Systems: Heater/Air Conditioner. Interior Safety Systems: Restraint system, interior. Procedures Included Repair Procedures: Step-by-step instructions for complete disassembly and reassembly of components. Detailed substeps, numbered instructions, notes, cautions, and warnings. Diagnostic Procedures: Troubleshooting guides for identifying and resolving issues. Maintenance Procedures: General maintenance, periodic lubrication. Technical Depth Depth: Comprehensive, from basic maintenance to detailed repair procedures, suitable for both do-it-yourselfers and experienced mechanics. Includes detailed illustrations, drawings, photos, and enlarged insets for clarity. Illustration Detail: Features hundreds of photos and illustrations, detailed drawings, and enlarged inset views to guide users through each procedure. This high level of visual detail is crucial for accurate repair. 📊 Manual Specifications File Format Format: PDF Compatibility: Compatible with all PC-based Windows operating systems and Mac. Requires Adobe PDF Reader. Print Quality Printability: Printable without any restriction; individual pages or the entire manual can be printed. Binding Type Binding: N/A (Digital Download) Paper Type Paper: N/A (Digital Download) File Quality Searchability: As a PDF, it is likely searchable, allowing users to quickly find specific terms and procedures. The description emphasizes ease of use in finding information. ⚙️ Engine Specifications Primary Engine Engine Type: Inline 3-cylinder or 4-cylinder, SOHC or DOHC. Likely naturally aspirated, possibly with optional supercharged variants in certain markets or trims for the EN07 engine family. EK71 is typically a 660cc DOHC naturally aspirated engine. Performance Horsepower: Estimated 50-65 PS (37-48 kW) for naturally aspirated 650cc/660cc engines. Supercharged or higher-output DOHC variants could reach up to 70-80 PS (51-59 kW). Torque: Estimated 55-70 Nm (41-52 lb-ft) for naturally aspirated engines. Supercharged variants would offer higher torque, particularly at lower RPMs. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI). Engine Details Bore X Stroke: Typical for 660cc Kei-class engines: approximately 65mm x 66mm (for EK71), or smaller for EN07 variants. Compression Ratio: Likely in the range of 9.5:1 to 10.5:1 for naturally aspirated engines. 🔧 Transmission Standard Transmission Type: Likely a 5-speed manual transmission or a Continuously Variable Transmission (CVT). Optional Optional Transmission: Depending on market and trim, a 4-speed automatic transmission might have been available as an option. Features Drive Type: Front-Wheel Drive (FWD) standard, with optional Symmetrical All-Wheel Drive (AWD) in select markets/trims. Fluid Specifications Manual Transmission Fluid: Typically API GL-4, viscosity SAE 75W-90 or SAE 80W-90. Specific part number/specification would be detailed in the manual. Automatic Transmission Fluid: Likely Dexron III or equivalent. Specific part number/specification would be detailed in the manual. Cvt Fluid: Specific CVT fluid type, e.g., Subaru CVTF-II. Crucial to use the correct...
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Subaru Justy 2006 Workshop Service Repair ManualSubaru Justy 2006 Workshop Service Repair ManualSubaru Justy 2006 Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Subaru
Model:
Justy
Year:
2006
Codes
Chassis Code:
Likely JDM variant of the M500 generation (e.g., TT2 - commercial van, TV2 - passenger van, KS3/KS4 - passenger car, depending on market).
Engine Code:
Likely EN07 (650cc SOHC or DOHC, naturally aspirated or supercharged) or EK71 (660cc, DOHC, naturally aspirated) for JDM models. Specific code not provided, but typical for this era.
👋 Introduction
Market Position
Positioning:
The Subaru Justy, particularly in its earlier generations and for many markets, was positioned as an affordable, compact, and often fuel-efficient city car. It competed with other small hatchbacks and Kei cars (in Japan) from manufacturers like Suzuki, Daihatsu, and Mitsubishi. The 2006 model likely represents a late iteration of its generation, catering to budget-conscious buyers seeking reliable, no-frills transportation.
Competitive Analysis
Competitors:
Key competitors for the Subaru Justy in the compact segment around 2006 would have included models like the Suzuki Swift/Ignis, Mitsubishi Colt, Toyota Yaris/Vitz, Honda Fit/Jazz, and Nissan Micra/March, depending on the specific market.
Key Features
Features:
Known for its compact size, maneuverability, and often fuel efficiency. Some variants were available with Subaru's signature Symmetrical All-Wheel Drive (though less common on smaller city cars), offering enhanced traction. Interior space was typically maximized for its size, and practicality was a key selling point.
Value Proposition
Benefits To Owner:
Provides a cost-effective alternative to dealership or independent mechanic servicing, empowering owners to perform their own maintenance and repairs. Offers detailed information that can significantly reduce repair costs and improve vehicle longevity.
📋 Manual Details
Coverage Areas
Coverage:
Complete workshop service and repair for all styles of the 2006 Subaru Justy. Covers general maintenance, troubleshooting, engine, transmission, brake system, wiring diagram, electrical system, suspension, periodic lubrication, steering, cooling system, fuel injection, fuel system, emission system, heater/air conditioner, engine control system, chassis/body, restraint system, interior, differential/drive, and axle.
Page Count
Pages:
Hundreds of pages (specific number not provided, but implied to be comprehensive).
Manual Type
Type:
Official Factory Service Repair Manual
Language
Language:
English
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine service and repair, fuel injection, fuel system, cooling system, emission system, engine control system.
Drivetrain Systems:
Transmission service and repair, differential/drive, axle.
Chassis Systems:
Brake system, suspension, steering, chassis/body.
Electrical Systems:
Electrical system, wiring diagram, engine control system.
Comfort Systems:
Heater/Air Conditioner.
Interior Safety Systems:
Restraint system, interior.
Procedures Included
Repair Procedures:
Step-by-step instructions for complete disassembly and reassembly of components. Detailed substeps, numbered instructions, notes, cautions, and warnings.
Diagnostic Procedures:
Troubleshooting guides for identifying and resolving issues.
Maintenance Procedures:
General maintenance, periodic lubrication.
Technical Depth
Depth:
Comprehensive, from basic maintenance to detailed repair procedures, suitable for both do-it-yourselfers and experienced mechanics. Includes detailed illustrations, drawings, photos, and enlarged insets for clarity.
Illustration Detail:
Features hundreds of photos and illustrations, detailed drawings, and enlarged inset views to guide users through each procedure. This high level of visual detail is crucial for accurate repair.
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Compatible with all PC-based Windows operating systems and Mac. Requires Adobe PDF Reader.
Print Quality
Printability:
Printable without any restriction; individual pages or the entire manual can be printed.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
File Quality
Searchability:
As a PDF, it is likely searchable, allowing users to quickly find specific terms and procedures. The description emphasizes ease of use in finding information.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder or 4-cylinder, SOHC or DOHC. Likely naturally aspirated, possibly with optional supercharged variants in certain markets or trims for the EN07 engine family. EK71 is typically a 660cc DOHC naturally aspirated engine.
Performance
Horsepower:
Estimated 50-65 PS (37-48 kW) for naturally aspirated 650cc/660cc engines. Supercharged or higher-output DOHC variants could reach up to 70-80 PS (51-59 kW).
Torque:
Estimated 55-70 Nm (41-52 lb-ft) for naturally aspirated engines. Supercharged variants would offer higher torque, particularly at lower RPMs.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI).
Engine Details
Bore X Stroke:
Typical for 660cc Kei-class engines: approximately 65mm x 66mm (for EK71), or smaller for EN07 variants.
Compression Ratio:
Likely in the range of 9.5:1 to 10.5:1 for naturally aspirated engines.
🔧 Transmission
Standard
Transmission Type:
Likely a 5-speed manual transmission or a Continuously Variable Transmission (CVT).
Optional
Optional Transmission:
Depending on market and trim, a 4-speed automatic transmission might have been available as an option.
Features
Drive Type:
Front-Wheel Drive (FWD) standard, with optional Symmetrical All-Wheel Drive (AWD) in select markets/trims.
Fluid Specifications
Manual Transmission Fluid:
Typically API GL-4, viscosity SAE 75W-90 or SAE 80W-90. Specific part number/specification would be detailed in the manual.
Automatic Transmission Fluid:
Likely Dexron III or equivalent. Specific part number/specification would be detailed in the manual.
Cvt Fluid:
Specific CVT fluid type, e.g., Subaru CVTF-II. Crucial to use the correct fluid to avoid transmission damage.
📐 Dimensions
Exterior
Length:
Dimensions vary significantly by market and body style (e.g., Kei car vs. export model). For JDM Kei car variants, length would be around 3,300-3,400 mm.
Width:
For JDM Kei car variants, width would be around 1,400-1,480 mm.
Height:
For JDM Kei car variants, height would be around 1,550-1,600 mm.
Weights
Curb Weight:
Typically between 700 kg to 850 kg, depending on engine, drivetrain (FWD/AWD), and body style.
Gross Vehicle Weight Rating:
Estimated 1,200-1,350 kg.
🛡️ Safety Features
Ratings
Crash Test Ratings:
Information for the 2006 model year might be limited or vary by region. Early generations had lower safety standards compared to modern vehicles. Expect basic safety features for its era.
Active Features
Active Safety:
Standard ABS (Anti-lock Braking System) and EBD (Electronic Brakeforce Distribution) were likely optional or standard depending on trim and market. Limited active safety features expected.
Passive Features
Passive Safety:
Driver and front passenger airbags. Seatbelt pretensioners. Crumple zones designed for the era.
💡 Technology Features
Infotainment
Infotainment System:
Basic AM/FM radio with CD player was likely standard or optional. Higher trims might have offered a cassette player or a more advanced audio system for the era. Connectivity options like Bluetooth or USB were generally not available.
Driver Assistance
Driver Aids:
Limited driver assistance features. ABS and EBD were the primary electronic aids available on some models.
Connectivity
Connectivity Options:
Typically limited to basic auxiliary input for portable audio devices on some later models, but not standard. No integrated smartphone connectivity.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 5,000-7,500 miles (8,000-12,000 km) or 6-12 months, depending on driving conditions. Manual will specify exact interval and oil type.
Air Filter Replacement:
Recommended every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Depending on plug type (copper, platinum, iridium), intervals can range from 30,000 to 100,000 miles (48,000 to 160,000 km). The manual will specify the correct type and interval.
Fluid Specifications
Engine Oil Type:
Likely SAE 0W-20, 5W-30, or 10W-30, depending on climate and engine. Manual will confirm API service classification (e.g., SN, SP) and viscosity.
Coolant Type:
Subaru Super Coolant (blue) or a compatible ethylene glycol-based coolant with silicate and nitrite inhibitors. Check manual for specific Subaru P/N.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid. Manual will specify the correct specification.
Known Issues
Common Problems:
Potential issues common to small, older vehicles can include: minor oil leaks, exhaust system corrosion, suspension wear (bushings, ball joints), HVAC system components (blower motor, A/C compressor), and electrical connections in high-mileage vehicles. Early CVTs can sometimes exhibit wear if not maintained correctly.
📚 Vehicle History
Brand Heritage
Brand Identity:
Subaru is known for its boxer engines, Symmetrical All-Wheel Drive, and a reputation for durability and safety, often appealing to niche markets or drivers seeking ruggedness. The Justy represented Subaru's entry into the ultra-compact and affordable segment, often sharing platforms or development with Suzuki in earlier generations.
Model Evolution
Generations:
The Subaru Justy has gone through several generations, with significant platform changes. The model likely covered by this manual is part of the third generation (M500 series, 1995-2003) or potentially a later iteration or rebadged model in specific markets, but the 2006 designation suggests it's associated with the latter part of its life cycle or a specific regional market's continuation.
Production
Manufacturing Location:
Primarily manufactured in Japan, often as a joint venture or rebadged vehicle. Early generations were based on Suzuki models.
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