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2006 Volkswagen Jetta Service & Repair Manual Software

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🏷️ Basic Information Identification Make: Volkswagen Model: Jetta Year: 2006 Codes Chassis Code: A5 (PQ35) 👋 Introduction Market Position Positioning: Comprehensive diagnostic and repair solution for DIY enthusiasts and professional mechanics alike, offering dealership-level technical data. Competitive Analysis Alternatives: Alldata, Mitchell OnDemand, Haynes, Chilton (though this is often considered more authoritative than aftermarket publications). Key Features Official Licensing: Officially licensed, ensuring accuracy and completeness mirroring factory service information. Software Advantage: Interactive diagrams, search functionality, often updated data, accessibility via computer. Diagnostic Tools: Provides information crucial for using advanced diagnostic scan tools. 📋 Manual Details Coverage Areas Primary Coverage: 2006 Volkswagen Jetta Engine Variants Covered: 2.0L Turbocharged FSI (BGP, BGQ), 2.5L Naturally Aspirated (BPS, BPR) Transmission Variants Covered: 5-speed Manual, 6-speed Automatic (09G/09K) Page Count Estimated Page Count: Extensive (Software-based, dynamic content) Manual Type Type: Official Service and Repair Manual Software Language Language: English Format Format: Digital Software (Downloadable/Online Access) 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, component testing, timing, lubrication system, cooling system Engine Electrical: Ignition system, fuel injection system (FSI), engine control unit (ECU) diagnostics, sensors, actuators Transmission: Manual transmission overhaul, automatic transmission diagnosis and repair, clutch system, torque converter, shift control Drivetrain: Front-wheel drive system, CV axles, differential, wheel bearings Suspension: Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications Steering: Power steering system, steering rack, tie rods, steering column, diagnosis Brakes: Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake pad and rotor replacement, caliper service, bleeding procedures Electrical System: 12V battery, charging system (alternator), starting system, lighting, interior/exterior electrical components, fuses, relays HVAC: Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, compressor, condenser, evaporator service Body And Interior: Door mechanisms, window regulators, seating, dashboard, trim panels, exterior body panel removal/installation Body Electrical: Central locking, power windows, mirrors, wipers, horn, infotainment system wiring Safety Systems: Airbag system (SRS) diagnosis and service, seatbelt mechanisms Procedures Included Maintenance: Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspection and replacement, brake fluid flush Troubleshooting: Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit tracing Repair: Component replacement, system repairs, engine rebuild procedures, transmission overhaul Diagnostics: OBD-II system, scanner usage, sensor data interpretation, diagnostic flowcharts Specifications: Torque specifications for all fasteners, fluid capacities, electrical schematics, engine data Technical Depth Depth: Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics Diagnostics Level: Expert level, including sensor data, control module functions, and troubleshooting logic Repair Procedures: Detailed step-by-step instructions with visual aids (diagrams/illustrations often included in software) 📊 Manual Specifications File Format File Type: Proprietary Software/Digital Database Searchability: Full text searchable content Navigation: Intuitive navigation with table of contents, index, and hyperlinking Print Quality Quality: N/A (Digital Format) Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine 1 Name: 2.0L Turbocharged FSI (EA111) Engine 1 Displacement: 1984 cc (121 cu. in.) Engine 1 Configuration: Inline-4 Engine 1 Valvetrain: DOHC, 16 valves (4 valves per cylinder) Engine 1 Bore X Stroke: 82.5 mm x 92.8 mm Engine 1 Compression Ratio: 10.3:1 Engine 1 Horsepower: 200 hp @ 5100 rpm (approx.) Engine 1 Torque: 207 lb-ft @ 1800 rpm (approx.) Engine 1 Fuel System: Direct Injection (FSI), Turbocharged, Intercooled Engine 1 Fuel Requirement: Premium Unleaded Gasoline (91 octane or higher recommended) Secondary Engine Engine 2 Name: 2.5L Naturally Aspirated (BPS/BPR) Engine 2 Displacement: 2480 cc (151 cu. in.) Engine 2 Configuration: Inline-5 Engine 2 Valvetrain: DOHC, 20 valves (4 valves per cylinder) Engine 2 Bore X Stroke: 81.0 mm x 95.5 mm Engine 2 Compression Ratio: 10.0:1 Engine 2 Horsepower: 150 hp @ 5000 rpm (approx.) Engine 2 Torque: 170 lb-ft @ 3750 rpm (approx.) Engine 2 Fuel System: Multi-Point Fuel Injection (MPI) Engine 2 Fuel Requirement: Regular Unleaded Gasoline (87 octane recommended) 🔧 Transmission Standard Standard Transmission: 5-Speed Manual (0A4 for 2.0TSI, 02S for 2.5L) Optional Optional Transmission: 6-Speed Automatic (09G/09K) with Tiptronic and Sport Mode Features Automatic Transmission Features: Hydraulic torque converter, electronic control module, adaptive shift programs Fluid Specifications Manual Transmission Fluid: VW 501 50 (G 052 171 A1/A2) Automatic Transmission Fluid: VW TL 521 62 (G 055 005 A2) 📐 Dimensions Exterior Length: 177.0 in (4496 mm) Width: 69.3 in (1760 mm) Height: 57.4 in (1458 mm) Wheelbase: 101.5 in (2578 mm) Front Track: 60.1 in (1527 mm) Rear Track: 59.7 in (1516 mm) Cargo Trunk Volume: 15.5 cu ft (439 L) Weights Curb Weight Approx: 3000-3200 lbs (depending on engine/transmission) Gross Vehicle Weight Rating Approx: 4299 lbs 🛡️ Safety Features Ratings NHTSA Front Crash Test: 5-Star (Driver and Passenger) NHTSA Side Crash Test: 5-Star (Front and Rear Passenger) IIHS Front Crash Test: Good IIHS Side Impact Test: Good IIHS Rear Impact Test: Good IIHS Roof Strength: Good Active Features ABS: Standard Anti-lock Braking...
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2006 Volkswagen Jetta Service & Repair Manual Software
🏷️ Basic Information
Identification
Make:
Volkswagen
Model:
Jetta
Year:
2006
Codes
Chassis Code:
A5 (PQ35)
👋 Introduction
Market Position
Positioning:
Comprehensive diagnostic and repair solution for DIY enthusiasts and professional mechanics alike, offering dealership-level technical data.
Competitive Analysis
Alternatives:
Alldata, Mitchell OnDemand, Haynes, Chilton (though this is often considered more authoritative than aftermarket publications).
Key Features
Official Licensing:
Officially licensed, ensuring accuracy and completeness mirroring factory service information.
Software Advantage:
Interactive diagrams, search functionality, often updated data, accessibility via computer.
Diagnostic Tools:
Provides information crucial for using advanced diagnostic scan tools.
📋 Manual Details
Coverage Areas
Primary Coverage:
2006 Volkswagen Jetta
Engine Variants Covered:
2.0L Turbocharged FSI (BGP, BGQ), 2.5L Naturally Aspirated (BPS, BPR)
Transmission Variants Covered:
5-speed Manual, 6-speed Automatic (09G/09K)
Page Count
Estimated Page Count:
Extensive (Software-based, dynamic content)
Manual Type
Type:
Official Service and Repair Manual Software
Language
Language:
English
Format
Format:
Digital Software (Downloadable/Online Access)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete engine disassembly, assembly, component testing, timing, lubrication system, cooling system
Engine Electrical:
Ignition system, fuel injection system (FSI), engine control unit (ECU) diagnostics, sensors, actuators
Transmission:
Manual transmission overhaul, automatic transmission diagnosis and repair, clutch system, torque converter, shift control
Drivetrain:
Front-wheel drive system, CV axles, differential, wheel bearings
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, bushings, alignment specifications
Steering:
Power steering system, steering rack, tie rods, steering column, diagnosis
Brakes:
Hydraulic brake system, ABS (Anti-lock Braking System), EBD (Electronic Brake-force Distribution), brake pad and rotor replacement, caliper service, bleeding procedures
Electrical System:
12V battery, charging system (alternator), starting system, lighting, interior/exterior electrical components, fuses, relays
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, refrigerant handling, compressor, condenser, evaporator service
Body And Interior:
Door mechanisms, window regulators, seating, dashboard, trim panels, exterior body panel removal/installation
Body Electrical:
Central locking, power windows, mirrors, wipers, horn, infotainment system wiring
Safety Systems:
Airbag system (SRS) diagnosis and service, seatbelt mechanisms
Procedures Included
Maintenance:
Oil changes, filter replacements, spark plug service, fluid checks and changes, belt inspection and replacement, brake fluid flush
Troubleshooting:
Diagnostic trouble codes (DTCs), symptom-based troubleshooting guides, electrical circuit tracing
Repair:
Component replacement, system repairs, engine rebuild procedures, transmission overhaul
Diagnostics:
OBD-II system, scanner usage, sensor data interpretation, diagnostic flowcharts
Specifications:
Torque specifications for all fasteners, fluid capacities, electrical schematics, engine data
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete overhaul and advanced diagnostics
Diagnostics Level:
Expert level, including sensor data, control module functions, and troubleshooting logic
Repair Procedures:
Detailed step-by-step instructions with visual aids (diagrams/illustrations often included in software)
📊 Manual Specifications
File Format
File Type:
Proprietary Software/Digital Database
Searchability:
Full text searchable content
Navigation:
Intuitive navigation with table of contents, index, and hyperlinking
Print Quality
Quality:
N/A (Digital Format)
Binding Type
Binding:
N/A (Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine 1 Name:
2.0L Turbocharged FSI (EA111)
Engine 1 Displacement:
1984 cc (121 cu. in.)
Engine 1 Configuration:
Inline-4
Engine 1 Valvetrain:
DOHC, 16 valves (4 valves per cylinder)
Engine 1 Bore X Stroke:
82.5 mm x 92.8 mm
Engine 1 Compression Ratio:
10.3:1
Engine 1 Horsepower:
200 hp @ 5100 rpm (approx.)
Engine 1 Torque:
207 lb-ft @ 1800 rpm (approx.)
Engine 1 Fuel System:
Direct Injection (FSI), Turbocharged, Intercooled
Engine 1 Fuel Requirement:
Premium Unleaded Gasoline (91 octane or higher recommended)
Secondary Engine
Engine 2 Name:
2.5L Naturally Aspirated (BPS/BPR)
Engine 2 Displacement:
2480 cc (151 cu. in.)
Engine 2 Configuration:
Inline-5
Engine 2 Valvetrain:
DOHC, 20 valves (4 valves per cylinder)
Engine 2 Bore X Stroke:
81.0 mm x 95.5 mm
Engine 2 Compression Ratio:
10.0:1
Engine 2 Horsepower:
150 hp @ 5000 rpm (approx.)
Engine 2 Torque:
170 lb-ft @ 3750 rpm (approx.)
Engine 2 Fuel System:
Multi-Point Fuel Injection (MPI)
Engine 2 Fuel Requirement:
Regular Unleaded Gasoline (87 octane recommended)
🔧 Transmission
Standard
Standard Transmission:
5-Speed Manual (0A4 for 2.0TSI, 02S for 2.5L)
Optional
Optional Transmission:
6-Speed Automatic (09G/09K) with Tiptronic and Sport Mode
Features
Automatic Transmission Features:
Hydraulic torque converter, electronic control module, adaptive shift programs
Fluid Specifications
Manual Transmission Fluid:
VW 501 50 (G 052 171 A1/A2)
Automatic Transmission Fluid:
VW TL 521 62 (G 055 005 A2)
📐 Dimensions
Exterior
Length:
177.0 in (4496 mm)
Width:
69.3 in (1760 mm)
Height:
57.4 in (1458 mm)
Wheelbase:
101.5 in (2578 mm)
Front Track:
60.1 in (1527 mm)
Rear Track:
59.7 in (1516 mm)
Cargo
Trunk Volume:
15.5 cu ft (439 L)
Weights
Curb Weight Approx:
3000-3200 lbs (depending on engine/transmission)
Gross Vehicle Weight Rating Approx:
4299 lbs
🛡️ Safety Features
Ratings
NHTSA Front Crash Test:
5-Star (Driver and Passenger)
NHTSA Side Crash Test:
5-Star (Front and Rear Passenger)
IIHS Front Crash Test:
Good
IIHS Side Impact Test:
Good
IIHS Rear Impact Test:
Good
IIHS Roof Strength:
Good
Active Features
ABS:
Standard Anti-lock Braking System
Esp:
Standard Electronic Stability Program (ESP)
Traction Control:
Standard Traction Control System (TCS)
Passive Features
Airbags:
Front airbags, Side curtain airbags, Front side-impact airbags
Seatbelts:
Three-point inertia-reel seatbelts with pretensioners and load limiters
💡 Technology Features
Infotainment
Head Unit:
RCD 200, RCD 300, RCD 500 options (AM/FM, CD player, optional MP3 and satellite radio).
Speaker System:
Standard 4-speaker or optional 8-speaker premium system.
Driver Assistance
Cruise Control:
Standard on most trims
Connectivity
Auxiliary Input:
Optional auxiliary audio input jack.
Navigation:
Optional MFD (Multi-Function Display) navigation system.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 miles or 1 year (whichever comes first), depending on driving conditions and oil used (check manual for specific recommendations).
Air Filter Replacement:
Every 30,000-40,000 miles or as needed based on inspection.
Cabin Air Filter Replacement:
Every 15,000-20,000 miles or annually.
Spark Plug Replacement 2.0Tsi:
Every 40,000-60,000 miles (use OE or equivalent).
Spark Plug Replacement 2.5L:
Every 60,000-80,000 miles (use OE or equivalent).
Timing Belt Replacement:
This model uses a timing *chain* for both engines, which is designed to last the life of the engine, but may require tensioner or guide checks/replacement.
Brake Fluid Flush:
Every 2 years or 30,000 miles (check manual).
Fluid Specifications
Engine Oil 2.0Tsi:
SAE 5W-40 Synthetic, VW 502 00 specification
Engine Oil 2.5L:
SAE 0W-30 Synthetic, VW 502 00 or VW 503 00 specification
Coolant:
G12 Plus (Purple) or equivalent G12 EVO coolant, mixed 50/50 with distilled water.
Power Steering Fluid:
Pentosin CHF 11S or equivalent
Known Issues
Common Issues 2.0Tsi:
Carbon buildup on intake valves (direct injection), PCV system failures, ignition coil failures, oil consumption, timing chain tensioner wear.
Common Issues 2.5L:
Ignition coil failures, oil leaks from valve cover gasket, occasional carbon buildup (less severe than 2.0TSI).
Common Issues General:
Window regulator failures, HVAC blend door actuator failures, water ingress into rear taillights, ABS sensor failures.
Technical Specs
Tire Size Standard:
205/55R16, 225/45R17 (depending on trim)
Wheel Bolt Pattern:
5x112
Wheel Offset:
ET 45-50 (approx.)
📚 Vehicle History
Brand Heritage
Brand:
Volkswagen's history of engineering robust and practical vehicles, known for German build quality and driving dynamics.
Model Evolution
Model Lineage:
The Jetta is Volkswagen's long-standing compact sedan, tracing its roots back to the Golf platform. The 2006 model represents the fifth generation (A5), a significant redesign focusing on European styling cues and improved refinement.
Production
Production Location:
Mexico (primarily for North American market)
Production Years For A5:
2005-2010
🏆 Awards & Recognition
Recognitions
IIHS Top Safety Pick:
Achieved Good ratings across all IIHS crash tests, indicative of strong safety performance.
Model Year Performance:
Often cited for its European driving dynamics and solid build quality within its segment for the 2006 model year.
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