🏷️ Basic Information Identification Make: Kawasaki Model: Concours 14 Model Designation: GTR1400 Model Platform: ZG1400 Codes Chassis Code: ZG1400 A/B (depending on market/variant) 👋 Introduction Market Position Model Segment: Sport-touring motorcycle Target Audience: Touring enthusiasts, sportbike riders seeking comfort and versatility for long-distance travel. Competitive Analysis Key Competitors: BMW R 1200 RT, Honda VFR1200F, Yamaha FJR1300A, Kawasaki Ninja ZX-14R (in a more performance-oriented context). Key Features Engine Platform Heritage: Based on the highly acclaimed Ninja ZX-14 platform, known for its potent power delivery. Shaft Drive: Low-maintenance shaft drive system, ideal for touring applications. Aerodynamics: Advanced aerodynamic fairing and integrated windscreen for rider comfort at high speeds. Integrated Luggage: Standard hard-shell saddlebags for practical luggage carrying capacity. 📋 Manual Details Coverage Areas Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013 Models Covered: All Concours 14 models, including variations in trim, electronics, and market-specific configurations. Page Count Estimated Page Count: Estimated 800+ pages (typical for a complete workshop manual of this scope). Manual Type Manual Type: Complete Workshop Service Repair Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Complete engine disassembly, assembly, inspection, and repair procedures for the 1352cc inline-four cylinder engine. Fuel System: Fuel injection system (EFI) diagnostics, injector service, fuel pump operation, throttle body service, and emissions control system. Cooling System: Radiator, fan, coolant flow, thermostat, water pump service, and coolant specifications. Ignition System: Ignition coil inspection, spark plug replacement, ignition timing checks, and ECU interface. Transmission Drivetrain: Six-speed gearbox operation, clutch inspection and service, drive shaft inspection, and final drive unit (shaft drive) maintenance. Suspension System: Front telescopic fork service (oil change, seal replacement, spring inspection), rear monoshock absorber inspection and adjustment, linkages, and adjustments. Braking System: Hydraulic disc brakes (front and rear), ABS system diagnostics and service, brake pad replacement, caliper service, fluid bleeding procedures, and master cylinder inspection. Electrical System: Wiring diagrams, lighting system, starter motor, battery charging system, fuses, relays, and general electrical troubleshooting. Chassis Frame Bodywork: Frame inspection, body panel removal and installation, fairing components, seat service, and luggage system (saddlebags). Instruments Controls: Handlebar controls, dashboard indicators, speedometer, tachometer, and related wiring. Tire Wheel Service: Tire pressure recommendations, wheel bearing inspection, and tire replacement procedures. Procedures Included Routine Maintenance: Oil and filter changes, air filter replacement, spark plug replacement, chain/drive shaft lubrication, brake fluid checks, and general inspections. Troubleshooting: Diagnostic charts, symptom-based troubleshooting guides, and common fault diagnosis for all major systems. Engine Rebuild: Complete engine overhaul procedures, including piston, ring, cylinder, valve train, and crankshaft service. Transmission Repair: Gearbox disassembly, inspection of gears and bearings, and reassembly. Suspension Overhaul: Front fork seal replacement, fork oil specification and quantity, rear shock absorber service. Brake System Overhaul: Brake caliper rebuild, master cylinder replacement, brake line replacement, ABS unit service. Electrical Diagnostics: Fault finding for lighting, ignition, starting, charging, and ECU related issues using wiring diagrams. Bodywork Repair: Fairing panel removal, replacement, and mounting; minor bodywork repair techniques. Special Tool Usage: Identification and recommended use of specialized tools required for specific repair procedures. Technical Depth Diagnostic Capabilities: Detailed diagnostic procedures, including recommended testing methods and expected results for various components. Component Specifications: Precise measurements, tolerances, and specifications for all mechanical and electrical components. Wiring Diagrams: Comprehensive, high-resolution wiring diagrams for all electrical systems. Torque Specifications: Detailed torque values for all critical fasteners and bolts throughout the motorcycle. Illustrations Diagrams: Abundant step-by-step illustrations and exploded diagrams to clarify complex procedures. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing individual pages or the entire manual. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) Accessibility Device Compatibility: Compatible with all PC & MAC computers, tablets, and smartphones. Software Requirements Required Software: Adobe Reader (free download available). Delivery Method Delivery: Instant email delivery after payment confirmation. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 4-stroke, DOHC, 16-valve Inline-four Displacement: 1352 cc (82.5 cu. in.) Bore X Stroke: 84.0 x 61.0 mm (3.31 x 2.40 in.) Compression Ratio: 12.0:1 Performance Horsepower Peak: Approximately 153.8 hp @ 8,800 rpm (claimed, at crankshaft, actual may vary slightly by year/market). Torque Peak: Approximately 100.4 lb-ft @ 6,200 rpm (claimed, at crankshaft, actual may vary slightly by year/market). Fuel System Fuel Delivery: Fuel Injection with DFI (Digital Fuel Injection) and dual throttle valves. Fuel Type: Unleaded gasoline, 87-91 octane recommended. Engine Lubrication Oil Type: SAE 10W-40 API SG, SJ or higher, JASO MA certified motorcycle oil. Oil Capacity W Filter: Approximately 4.0 US qt (3.8 L) 🔧 Transmission Standard Transmission Type: Constant mesh 6-speed, return shift Optional ABS Option: Available with ABS (Anti-lock Braking System) on some models/years. Features Clutch Type: Wet, multi-disc, manual Final Drive: Shaft drive, Bevel gear, sealed O-ring type Fluid Specifications Final Drive Oil Type: Hypoid gear oil, SAE 80...
Six-speed gearbox operation, clutch inspection and service, drive shaft inspection, and final drive unit (shaft drive) maintenance.
Suspension System:
Front telescopic fork service (oil change, seal replacement, spring inspection), rear monoshock absorber inspection and adjustment, linkages, and adjustments.
Braking System:
Hydraulic disc brakes (front and rear), ABS system diagnostics and service, brake pad replacement, caliper service, fluid bleeding procedures, and master cylinder inspection.
Electrical System:
Wiring diagrams, lighting system, starter motor, battery charging system, fuses, relays, and general electrical troubleshooting.
Chassis Frame Bodywork:
Frame inspection, body panel removal and installation, fairing components, seat service, and luggage system (saddlebags).
Instruments Controls:
Handlebar controls, dashboard indicators, speedometer, tachometer, and related wiring.
Tire Wheel Service:
Tire pressure recommendations, wheel bearing inspection, and tire replacement procedures.
Procedures Included
Routine Maintenance:
Oil and filter changes, air filter replacement, spark plug replacement, chain/drive shaft lubrication, brake fluid checks, and general inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, and common fault diagnosis for all major systems.
Engine Rebuild:
Complete engine overhaul procedures, including piston, ring, cylinder, valve train, and crankshaft service.
Transmission Repair:
Gearbox disassembly, inspection of gears and bearings, and reassembly.
Suspension Overhaul:
Front fork seal replacement, fork oil specification and quantity, rear shock absorber service.
Brake System Overhaul:
Brake caliper rebuild, master cylinder replacement, brake line replacement, ABS unit service.
Electrical Diagnostics:
Fault finding for lighting, ignition, starting, charging, and ECU related issues using wiring diagrams.
Bodywork Repair:
Fairing panel removal, replacement, and mounting; minor bodywork repair techniques.
Special Tool Usage:
Identification and recommended use of specialized tools required for specific repair procedures.
Technical Depth
Diagnostic Capabilities:
Detailed diagnostic procedures, including recommended testing methods and expected results for various components.
Component Specifications:
Precise measurements, tolerances, and specifications for all mechanical and electrical components.
Wiring Diagrams:
Comprehensive, high-resolution wiring diagrams for all electrical systems.
Torque Specifications:
Detailed torque values for all critical fasteners and bolts throughout the motorcycle.
Illustrations Diagrams:
Abundant step-by-step illustrations and exploded diagrams to clarify complex procedures.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing individual pages or the entire manual.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
Accessibility
Device Compatibility:
Compatible with all PC & MAC computers, tablets, and smartphones.
Software Requirements
Required Software:
Adobe Reader (free download available).
Delivery Method
Delivery:
Instant email delivery after payment confirmation.