🏷️ Basic Information Identification Make: Kawasaki Model: ZR750 Platform Code: ZR750-K Generation Generation Name: Second Generation (ZR750-K) Model Years Covered: 2007, 2008, 2009, 2010 👋 Introduction Market Position Category: Middleweight Naked Sportbike Target Audience: Commuters, urban riders, intermediate sport riders seeking a balance of performance and usability Competitive Analysis Key Competitors: Yamaha FZ6, Suzuki Bandit 650, Honda CB600F Hornet Key Features Engine Type: Liquid-cooled, DOHC, 4-stroke, inline-four-cylinder Design Philosophy: Practicality, smooth power delivery, accessible performance, reliable Japanese engineering Strengths: Smooth engine, comfortable riding position, build quality, affordability 📋 Manual Details Coverage Areas Primary Coverage: Complete Workshop Service and Repair Page Count Total Pages: 677 Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine: Full engine disassembly, assembly, diagnostics, tuning, lubrication, cooling, ignition, fuel injection, emissions control systems Transmission: Clutch, gearbox, final drive (chain and sprockets), lubrication, adjustments, and repair procedures Chassis: Frame, suspension (front forks, rear shock absorber), steering, wheels, hubs, and bearings Brakes: Front and rear brake systems, hydraulic lines, master cylinders, calipers, discs, pads, bleeding procedures, and ABS (if applicable) Electrical: Wiring diagrams, lighting, charging system (alternator, battery), starting system, ignition system, sensors, ECU, instrument cluster, and diagnostic codes Fuel System: Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, evaporative emission control (EVAP) system Bodywork: Fairings, body panels, seat, fuel tank removal/installation, minor body repairs Procedures Included Maintenance: Regular scheduled maintenance, oil changes, filter replacements, chain adjustments, brake checks, fluid level checks Diagnostics: Troubleshooting guides, diagnostic trouble codes (DTCs), fault finding for all major systems Repair: Step-by-step instructions for component removal, repair, and reinstallation for all major systems Rebuilds: Complete engine, transmission, and suspension component rebuild procedures with torque specifications and clearances Adjustments: Valve clearances, carburetor/throttle body synchronization, ignition timing, suspension sag Technical Depth Depth: Comprehensive - suitable for professional technicians and advanced DIY enthusiasts Diagnostic Capabilities: Detailed fault code interpretations and guided troubleshooting sequences 📊 Manual Specifications File Format Type: PDF Searchability: Fully searchable text content for quick information retrieval Print Quality Quality: High-resolution digital reproduction of original factory manual content Readability: Clear diagrams, schematics, and text for easy reading and interpretation on screen or when printed Binding Type Format Type: Digital Download (PDF) Paper Type Physical Format Not Applicable: N/A (Digital) ⚙️ Engine Specifications Primary Engine Engine Code: ZR750KE Displacement: 738 cc (45.0 cu in) Bore X Stroke: 71.0 mm x 47.0 mm Compression Ratio: 9.9:1 Valve Train: DOHC, 16 valves (4 per cylinder) Timing Chain Tensioner: Hydraulic Performance Horsepower Estimated: 77 hp @ 9,000 rpm (approximate) Torque Estimated: 63 Nm @ 7,500 rpm (approximate) Fuel System Induction: Digital Fuel Injection (DFI) with dual 36mm throttle bodies Fuel Type: Unleaded gasoline Fuel Capacity: 19 Liters (5.0 US gal) Engine Oil Oil Type: SAE 10W-40 API SG, SH, SJ or SL, JASO MA certified Oil Capacity With Filter: 3.4 Liters (3.6 US qt) Oil Capacity Without Filter: 3.1 Liters (3.3 US qt) Cooling System Type: Liquid-cooled Coolant Type: Kawasaki All-Season Performance Coolant (or equivalent long-life, ethylene glycol-based) Coolant Capacity: 1.9 Liters (2.0 US qt) 🔧 Transmission Standard Type: 6-speed constant mesh Clutch Type: Wet, multi-disc Final Drive: Sealed O-ring chain Transmission Oil Type: API GL-4 SAE 80W-90 Hypoid Gear Oil (for final drive if applicable, but typically chain lube for this model) Fluid Capacity: N/A (Chain drive system uses lubricant applied externally) 📐 Dimensions Exterior Length: 2,120 mm (83.5 in) Width: 750 mm (29.5 in) Height: 1,190 mm (46.9 in) Wheelbase: 1,435 mm (56.5 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 785 mm (30.9 in) Weights Dry Weight: 196 kg (432 lbs) Curb Weight: 210 kg (463 lbs) (approximate, with fluids) Wheels And Tires Front Wheel Size: 17M/C x MT3.50 Rear Wheel Size: 17M/C x MT4.50 Front Tire Size: 120/70ZR17M/C (58W) Rear Tire Size: 160/60ZR17M/C (64W) Tire Pressure Front Cold: 250 kPa (2.5 kgf/cm², 36 psi) Tire Pressure Rear Cold: 290 kPa (2.9 kgf/cm², 42 psi) 🛡️ Safety Features Ratings Crash Test Ratings: Not Applicable (Motorcycle) Active Features Braking System: Dual 300mm petal discs with hydraulic calipers (front), Single 240mm petal disc with hydraulic caliper (rear) ABS Availability: Optional on some markets/variants, not standard Passive Features Lighting: Halogen headlight, LED taillight, incandescent turn signals Instrumentation: Analog tachometer, digital speedometer, fuel gauge, clock, coolant temperature indicator 💡 Technology Features Infotainment Features: N/A (No integrated infotainment system; focused on core riding function) Driver Assistance Features: Optional ABS on some models Connectivity Features: N/A Electronics Ignition: Digital CDI with electronic advance ECU: Engine Control Unit (ECU) managing fuel injection and ignition timing 🔧 Maintenance Service Intervals Oil And Filter Change: Every 6,000 km (3,700 mi) or 6 months, whichever comes first Air Filter Inspection: Every 6,000 km (3,700 mi) or 6 months Spark Plug Replacement: Every 12,000 km (7,500 mi) Valve Clearance Check: Every 24,000 km (15,000...