ISUZU D-MAX ColorADO 2007-2012 Service Repair Manual
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🏷️ Basic Information Identification Make: Isuzu Model: D-Max / Colorado Model Designation: Isuzu D-Max / Chevrolet Colorado (for certain markets) Model Years Covered: 2007, 2008, 2009, 2010, 2011, 2012 Generation Generation Identifier: Second Generation (2002-2011, with facelift in 2007) 👋 Introduction Market Position Target Audience: Do-it-yourself owners and experienced mechanics Key Features Value Proposition: Inexpensive way to repair and maintain vehicles, provides in-depth vehicle knowledge Content Quality: Detailed, step-by-step instructions, hundreds of photos and illustrations 📋 Manual Details Coverage Areas Coverage Scope: Comprehensive service and repair for all systems Page Count Estimated Page Count: Detailed (Exact count not provided, but described as 'complete') Manual Type Manual Classification: Service Repair Manual Purpose: To guide users through maintenance, diagnosis, repair, and overhaul of the vehicle. Language Language: English Format File Format: PDF 📖 Manual Coverage Systems Covered Engine Systems: Engine overhaul, fuel system, cooling system, lubrication system, engine electrical Drivetrain Systems: Transmission, clutch, driveshafts, differentials, axles Chassis Systems: Suspension (front and rear), steering system, brake system, wheels and tires Electrical Systems: Lighting, ignition, charging system, starting system, power distribution, instruments, body electrical Body And Frame: Body panels, interior trim, doors, glass, chassis frame Emission Control: Emission control information and components Climate Control: Air conditioning system service and repair (if equipped) Fuel System Details: Fuel tank, fuel pump, fuel lines, injectors, fuel filter replacement and testing Procedures Included Maintenance Procedures: Periodic maintenance schedule, fluid changes, filter replacements, lubrication Repair Procedures: Detailed step-by-step repair instructions for all major components and systems Troubleshooting: Diagnostic procedures, common problems, fault finding Rebuilding Procedures: Engine and transmission rebuilding procedures Electrical Troubleshooting: Wiring diagrams, component testing, diagnostic flowcharts for electrical issues Body And Trim Repair: Procedures for removing and installing body panels, interior trim, and glass Technical Depth Depth Of Coverage: Complete disassembly and reassembly, advanced diagnostics Diagnostic Tools: Information on using common diagnostic tools and reading fault codes via OBD-II 📊 Manual Specifications File Format File Type: PDF Print Quality Printability: Fully Printable Zoom Functionality: Zoom IN/OUT enabled Binding Type Binding Style: Digital (Printable PDF) Paper Type Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader & WinZip (for downloading) Compatibility Operating Systems: Compatible with All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Options 2007 2012: Likely 2.5L (4JA1-TC) and 3.0L (4JJ1-TC) Isuzu common rail turbodiesel engines. Specific engine codes vary by market and trim. Performance Typical Horsepower Range: Approximately 100-140 HP for the 2.5L and 130-170 HP for the 3.0L (varies by specific tune and market) Typical Torque Range: Approximately 240-300 Nm for the 2.5L and 280-400 Nm for the 3.0L (varies by specific tune and market) Fuel System Fuel Delivery Type: Common Rail Direct Injection (CRDI) for turbodiesel variants Engine Mechanical Cylinder Configuration: Inline 4-cylinder Engine Maintenance Timing Belt Chain Type: Likely timing chain for the 4JJ1 and 4JA1 diesel engines (requires verification) 🔧 Transmission Standard Standard Transmission Type: 5-speed manual transmission (common) Optional Optional Transmission Type: 4-speed or 5-speed automatic transmission (depending on market and trim) Features Drivetrain Options: Rear-wheel drive (RWD) and Four-wheel drive (4WD) available 📐 Dimensions Exterior Body Styles: Single Cab, Extended Cab (Space Cab), Crew Cab Weights Gross Vehicle Weight Rating Gvwr: Varies significantly by configuration, typically between 2,500 kg to 3,500 kg (approx. 5,500 lbs to 7,700 lbs) Curb Weight: Varies by configuration, typically between 1,600 kg to 2,100 kg (approx. 3,500 lbs to 4,600 lbs) 🛡️ Safety Features Ratings Crash Test Information: Safety ratings vary significantly by market and specific test (e.g., ANCAP, Euro NCAP). The 2007-2012 generation generally received moderate to good ratings for its class at the time. Active Features Anti Lock Braking System: ABS often standard or optional depending on trim level and market Passive Features Airbags: Front airbags for driver and passenger often standard or optional 💡 Technology Features Infotainment Infotainment Systems 2007 2012: Basic audio systems (AM/FM, CD player), with some higher trims offering auxiliary input or upgraded speakers. Bluetooth connectivity was not common in base models of this era. Driver Assistance Driver Assistance Features: Limited compared to modern vehicles. Cruise control may be available on higher trims. Basic ABS for braking. Connectivity Connectivity Options: Generally limited to basic audio inputs. Onboard diagnostics (OBD-II) port for fault code retrieval. 🔧 Maintenance Service Intervals Engine Oil Change Interval: Typically 5,000 km to 10,000 km (3,000 to 6,000 miles) or 6 months, whichever comes first (refer to manual for exact specification) Air Filter Replacement Interval: Approximately 20,000 km to 40,000 km (12,000 to 24,000 miles) or annually (refer to manual) Fluid Specifications Engine Oil Viscosity: Likely 5W-30, 10W-30, or 15W-40 diesel engine oil (API CG-4 or CH-4 specifications) - check manual for exact recommendation Coolant Type: Ethylene glycol-based coolant, typically a green or blue formulation (refer to manual for specific type and mixture) Transmission Fluid Type Manual: GL-4 or GL-5 gear...
Detailed step-by-step repair instructions for all major components and systems
Troubleshooting:
Diagnostic procedures, common problems, fault finding
Rebuilding Procedures:
Engine and transmission rebuilding procedures
Electrical Troubleshooting:
Wiring diagrams, component testing, diagnostic flowcharts for electrical issues
Body And Trim Repair:
Procedures for removing and installing body panels, interior trim, and glass
Technical Depth
Depth Of Coverage:
Complete disassembly and reassembly, advanced diagnostics
Diagnostic Tools:
Information on using common diagnostic tools and reading fault codes via OBD-II
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Printability:
Fully Printable
Zoom Functionality:
Zoom IN/OUT enabled
Binding Type
Binding Style:
Digital (Printable PDF)
Paper Type
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader & WinZip (for downloading)
Compatibility
Operating Systems:
Compatible with All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Options 2007 2012:
Likely 2.5L (4JA1-TC) and 3.0L (4JJ1-TC) Isuzu common rail turbodiesel engines. Specific engine codes vary by market and trim.
Performance
Typical Horsepower Range:
Approximately 100-140 HP for the 2.5L and 130-170 HP for the 3.0L (varies by specific tune and market)
Typical Torque Range:
Approximately 240-300 Nm for the 2.5L and 280-400 Nm for the 3.0L (varies by specific tune and market)
Fuel System
Fuel Delivery Type:
Common Rail Direct Injection (CRDI) for turbodiesel variants
Engine Mechanical
Cylinder Configuration:
Inline 4-cylinder
Engine Maintenance
Timing Belt Chain Type:
Likely timing chain for the 4JJ1 and 4JA1 diesel engines (requires verification)
🔧 Transmission
Standard
Standard Transmission Type:
5-speed manual transmission (common)
Optional
Optional Transmission Type:
4-speed or 5-speed automatic transmission (depending on market and trim)
Features
Drivetrain Options:
Rear-wheel drive (RWD) and Four-wheel drive (4WD) available
📐 Dimensions
Exterior
Body Styles:
Single Cab, Extended Cab (Space Cab), Crew Cab
Weights
Gross Vehicle Weight Rating Gvwr:
Varies significantly by configuration, typically between 2,500 kg to 3,500 kg (approx. 5,500 lbs to 7,700 lbs)
Curb Weight:
Varies by configuration, typically between 1,600 kg to 2,100 kg (approx. 3,500 lbs to 4,600 lbs)
🛡️ Safety Features
Ratings
Crash Test Information:
Safety ratings vary significantly by market and specific test (e.g., ANCAP, Euro NCAP). The 2007-2012 generation generally received moderate to good ratings for its class at the time.
Active Features
Anti Lock Braking System:
ABS often standard or optional depending on trim level and market
Passive Features
Airbags:
Front airbags for driver and passenger often standard or optional
💡 Technology Features
Infotainment
Infotainment Systems 2007 2012:
Basic audio systems (AM/FM, CD player), with some higher trims offering auxiliary input or upgraded speakers. Bluetooth connectivity was not common in base models of this era.
Driver Assistance
Driver Assistance Features:
Limited compared to modern vehicles. Cruise control may be available on higher trims. Basic ABS for braking.
Connectivity
Connectivity Options:
Generally limited to basic audio inputs. Onboard diagnostics (OBD-II) port for fault code retrieval.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 5,000 km to 10,000 km (3,000 to 6,000 miles) or 6 months, whichever comes first (refer to manual for exact specification)
Air Filter Replacement Interval:
Approximately 20,000 km to 40,000 km (12,000 to 24,000 miles) or annually (refer to manual)
Fluid Specifications
Engine Oil Viscosity:
Likely 5W-30, 10W-30, or 15W-40 diesel engine oil (API CG-4 or CH-4 specifications) - check manual for exact recommendation
Coolant Type:
Ethylene glycol-based coolant, typically a green or blue formulation (refer to manual for specific type and mixture)
Transmission Fluid Type Manual:
GL-4 or GL-5 gear oil for manual transmission (e.g., SAE 75W-90 or 80W-90)
Transmission Fluid Type Automatic:
Dexron-III or equivalent for automatic transmission (verify with manual)
If equipped with DPF, potential for clogging with short-trip driving. Requires regeneration cycles.
📚 Vehicle History
Brand Heritage
Isuzu Truck Legacy:
Isuzu has a long history of producing reliable trucks and commercial vehicles, including the D-Max which is a globally recognized pickup.
Model Evolution
Dmax Colorado Positioning:
The D-Max is Isuzu's global pickup truck platform, sold under various Chevrolet branding (Colorado) in certain markets, known for its durability and workhorse capabilities.
Production
Manufacturing Locations:
Primarily manufactured in Thailand for global export, with other manufacturing facilities in various countries.
🏆 Awards & Recognition
Recognitions
Brand Awards History:
Isuzu D-Max consistently ranks high in pickup truck segments for durability, reliability, and value in many markets where it's sold.