The VN900 Custom is a cruiser motorcycle known for its classic styling and comfortable riding experience. Produced from 2007 to 2015, this model (chassis code VN900B) features a 853 cc, liquid-cooled, V-twin engine with electronic fuel injection, paired with a 5-speed transmission and a belt drive for smooth power delivery. Its design philosophy emphasizes a blend of traditional cruiser aesthetics with modern engineering, making it a popular choice for riders seeking reliable performance and a distinctive look. Key features include a double-cradle steel frame for stability, a low seat height for accessibility, and petal disc brakes for effective stopping power, all contributing to its appeal in the cruiser segment. This comprehensive workshop service manual provides detailed information for the maintenance and repair of the VN900 Custom, covering models from 2007 through 2015. It encompasses a wide range of systems, including the engine, transmission, chassis, and electrical components, along with bodywork and accessories. Owners and technicians will find step-by-step procedures for routine maintenance, such as oil changes and filter replacements, as well as in-depth instructions for troubleshooting common issues and performing major repairs, including engine and transmission overhauls. The manual also includes essential technical specifications, torque values, and wiring diagrams, ensuring that all aspects of the vehicle's upkeep and repair are thoroughly addressed. 🏷️ Basic Information Identification Make: Kawasaki Model: VN900 Custom Model Variant: Custom Years Covered: 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014, 2015 Codes Chassis Codes: VN900B (Custom) 👋 Introduction Market Position Segment: Cruiser Motorcycle Target Audience: Owners and technicians performing maintenance and repair on Kawasaki VN900 Custom models Competitive Analysis Competitors: Honda Shadow series, Yamaha V-Star series, Suzuki Boulevard series Key Features Motorcycle Type: Cruiser Design Philosophy: Classic styling with modern reliability and performance, tailored for comfortable cruising 📋 Manual Details Coverage Areas Geographical Coverage: Global (specifications may vary slightly by region, but manual is comprehensive) Page Count Estimated Pages: 500-700 (typical for comprehensive workshop manuals) Manual Type Type: Workshop Service Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Powertrain: Engine, Transmission, Drivetrain, Fuel System, Ignition System, Cooling System Chassis: Frame, Suspension (Front & Rear), Steering, Brakes (Front & Rear), Wheels & Tires Electrical: Ignition System, Lighting System, Charging System, Starting System, Instruments, Switches, Wiring Diagrams Bodywork And Accessories: Body Panels, Fenders, Seat, Fuel Tank, Exhaust System, Controls, Accessories Procedures Included Maintenance: Scheduled maintenance, Oil and filter changes, Spark plug replacement, Air filter cleaning/replacement, Brake pad inspection/replacement, Chain maintenance Troubleshooting: Diagnostic procedures, Common problems and solutions, Fault codes (if applicable) Repair: Engine disassembly and reassembly, Transmission repair, Carburetor overhaul, Brake system overhaul, Suspension component replacement, Electrical component diagnosis and replacement Technical Data And Specs: Torque specifications, Clearances, Fluid capacities, Electrical component specifications Technical Depth Depth: Comprehensive (covering routine maintenance to complete engine and transmission rebuilds) 📊 Manual Specifications File Format Format: PDF Searchable: Yes (typically for official PDF manuals) Print Quality Quality: High-resolution (designed for clarity and readability) Binding Type Binding: N/A (Digital PDF format) Paper Type Paper: N/A (Digital PDF format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, SOHC, V-twin Displacement: 853 cc Bore X Stroke: 85.0 x 74.5 mm Cooling System: Liquid-cooled Valve Configuration: 2 valves per cylinder Performance Horsepower Estimated: 50 HP @ 5700 rpm (approximate, varies by market and tuning) Torque Estimated: 72 Nm (53.1 lb-ft) @ 3500 rpm (approximate) Fuel System Fuel Delivery: Fuel Injection (EFI) Carburetion Type: Electronic Fuel Injection (EFI) with dual 34mm throttle bodies Fuel Type: Unleaded gasoline Ignition Ignition System: Digital CDI Lubrication Lubrication System: Forced lubrication, wet sump Engine Oil Type Recommended Oil Grade: SAE 10W-40 API SG or higher (confirm with manual for specific recommendations) Engine Oil Capacity Oil Capacity With Filter Change: 3.1 L (3.3 US qt) (approximate, verify in manual) 🔧 Transmission Standard Transmission Type: 5-speed constant mesh Optional Optional Transmission: N/A (only 5-speed available) Features Clutch Type: Wet, multiple disc Drivetrain Final Drive: Belt drive Gear Ratios Gear Ratios: Detailed in manual (typically includes 1st through 5th gear ratios and final drive ratio) 📐 Dimensions Exterior Overall Length: 2305 mm (90.7 in) Overall Width: 895 mm (35.2 in) Overall Height: 1110 mm (43.7 in) Wheelbase: 1600 mm (63.0 in) Ground Clearance: 140 mm (5.5 in) Seat Height: 705 mm (27.8 in) Weights Curb Weight: 265 kg (584.2 lbs) Fuel Tank Capacity: 20 L (5.3 US gal) Wheels Tires Front Tire Size: 80/90-21M/C 48H Rear Tire Size: 180/70R15M/C 76H Front Brake Type: Single 300mm petal disc Rear Brake Type: Single 270mm petal disc Wheel Bolt Pattern: N/A (Cast wheels with hub assembly) 🛡️ Safety Features Ratings Safety Ratings: Not applicable (motorcycle safety ratings are not standardized like automobiles) Active Features Braking System: Dual petal disc brakes (front and rear) for improved heat dissipation and performance Lighting: Halogen headlight, LED taillight and stoplight, standard turn signals Passive Features Frame...