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Aprilia RS50 RS50 2007 Service Repair Workshop Manual

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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2007 Vehicle Type: Sport Motorcycle Codes Engine Code General: AM6 (often used in this era) 👋 Introduction Market Position Segment: Lightweight Supersport Motorcycle Target Audience: Young riders, enthusiasts seeking performance and styling in a 50cc class Competitive Analysis Competitors 2007: Derbi Senda, Yamaha TZR50, MBK X-Power 50, Gilera SMT 50 Key Features Styling: Aggressive supersport fairings mimicking larger Aprilia sportbikes Performance Orientation: Designed for sporty riding, often a platform for tuning and modification Handling: Nimble chassis, capable suspension for its class 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive Service and Repair Secondary Coverage: Maintenance, Troubleshooting, Diagnostics Page Count Estimated Page Count: 300+ Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: Digital (PDF) 📖 Manual Coverage Systems Covered Engine: Complete engine disassembly, assembly, tuning, carburetor settings, lubrication system Transmission: Gearbox inspection, repair, clutch service, gear selection mechanism Chassis And Suspension: Front fork service (rebuild, oil changes), rear shock absorber adjustment and replacement, swingarm maintenance, steering head bearing service Brakes: Hydraulic system bleeding, pad replacement, caliper servicing, master cylinder overhaul Electrical System: Wiring diagrams, ignition system troubleshooting, lighting, charging system, starter motor Fuel System: Fuel tank, petcock, fuel lines, carburetor (specific model if known, e.g., Dell'Orto PHVA) Cooling System: Radiator, coolant hoses, water pump inspection and repair (for liquid-cooled variants) Exhaust System: Muffler and pipe inspection, gasket replacement Wheels And Tires: Tire pressure, wheel bearing inspection, spoke tightening (if applicable) Procedures Included Preventive Maintenance: Regular service intervals, oil changes, filter replacements, chain adjustment, spark plug replacement Troubleshooting: Diagnostic flowcharts for common problems, electrical fault finding Engine Repair: Piston replacement, cylinder head service, crankshaft inspection, sealing procedures Transmission Repair: Gearset replacement, shift drum and fork alignment Brake System Repair: Hydraulic line replacement, seal kits, brake disc inspection Suspension Rebuild: Front fork seal replacement, damper rod service, rear shock rebuild Electrical Diagnostics: Testing ignition coils, stator, rectifier-regulator, battery system checks Carburetor Tuning: Jetting recommendations, idle speed adjustment, float level setting Bodywork And Fairings: Removal and installation of fairings, seat, fuel tank, and other body panels Wheel And Tire Service: Tire mounting and balancing, wheel bearing replacement, spoke tensioning Customization And Tuning: While not a primary focus, the manual provides the foundational knowledge for understanding engine performance parameters relevant to tuning Technical Depth Depth Level: Comprehensive mechanical and electrical repair, including full engine and gearbox rebuilds Detail Level: Step-by-step instructions with torque specifications, critical measurements, and alignment procedures 📊 Manual Specifications File Format File Type: PDF Searchability: Text-searchable for quick information retrieval Print Quality Image Resolution: High-resolution diagrams and illustrations Binding Type Binding: N/A (Digital) Paper Type Paper: N/A (Digital) Completeness Manual Completeness: Complete, factory-level technical information for servicing and repair ⚙️ Engine Specifications Primary Engine Engine Type: Two-stroke, single-cylinder Displacement: 49.7 cc (approx.) Bore X Stroke: 39.5 mm x 40.0 mm (typical for AM6) Cooling System: Liquid-cooled (most RS50 models) Performance Horsepower Rating: Nominally 15 hp (restricted for licensing in some regions) Torque Rating: Estimated 8 Nm (approx.) Fuel System Carburetor Model: Dell'Orto PHVA 17.5 (common) Fuel Delivery: Carburetor with reed valve induction Ignition Ignition Type: Electronic CDI Lubrication Lubrication System: Automatic oil injection (separate reservoir) 🔧 Transmission Standard Transmission Type: 6-speed manual Optional Optional Transmissions: N/A (Standard) Features Clutch Type: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1950 mm Width: Approx. 720 mm Height: Approx. 1120 mm Wheelbase: Approx. 1350 mm Weights Dry Weight: Approx. 100 kg Fuel Tank Capacity: Approx. 13 Liters 🛡️ Safety Features Ratings Safety Rating Framework: N/A (Motorcycle specific regulations apply) Active Features Braking System: Front: Hydraulic disc (e.g., 280mm), Rear: Hydraulic disc (e.g., 220mm) Suspension Type: Front: Upside-down telescopic fork, Rear: Monoshock Passive Features Frame Type: Aluminum twin-spar frame 💡 Technology Features Infotainment Infotainment System: N/A (Basic motorcycle instrumentation) Instrumentation Dashboard Features: Speedometer, Tachometer, Odometer, Fuel Gauge (optional), Coolant Temperature Gauge (optional), Indicator Lights 🔧 Maintenance Service Intervals Oil Change Interval: Every 2,000-3,000 km or annually (refer to manual for exact specification) Spark Plug Replacement: Every 5,000-7,000 km (check condition more frequently) Chain Lubrication And Adjustment: Every 500-1000 km, adjust slack as needed (refer to manual) Fork Oil Change: Recommended every 10,000-15,000 km or as needed for performance Fluid Specifications Engine Oil: 2-stroke synthetic oil (specific API TC, JASO FD or higher) Coolant: Ethylene glycol-based antifreeze mixture (e.g., Motorex M3.0 or equivalent) Brake Fluid: DOT 4 hydraulic fluid Transmission Oil: Specific gearbox oil (e.g., SAE 75W/80 or 80W/90 GL-4) Known Issues Common Wear Items: Clutch plates, piston rings, exhaust gaskets, water pump seals Carburetor Tuning Sensitivity: Can be sensitive to altitude, temperature, and exhaust/intake modifications Electrical Connections: Corrosion or loose connections can lead to intermittent electrical faults 📚 Vehicle History Brand Heritage Aprilia Legacy: Italian manufacturer known for racing success and sporty road motorcycles Model Evolution Rs50 Generations: The...
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Aprilia RS50 RS50 2007 Service Repair Workshop Manual
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
RS50
Year:
2007
Vehicle Type:
Sport Motorcycle
Codes
Engine Code General:
AM6 (often used in this era)
👋 Introduction
Market Position
Segment:
Lightweight Supersport Motorcycle
Target Audience:
Young riders, enthusiasts seeking performance and styling in a 50cc class
Competitive Analysis
Competitors 2007:
Derbi Senda, Yamaha TZR50, MBK X-Power 50, Gilera SMT 50
Key Features
Styling:
Aggressive supersport fairings mimicking larger Aprilia sportbikes
Performance Orientation:
Designed for sporty riding, often a platform for tuning and modification
Handling:
Nimble chassis, capable suspension for its class
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive Service and Repair
Secondary Coverage:
Maintenance, Troubleshooting, Diagnostics
Page Count
Estimated Page Count:
300+
Manual Type
Manual Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
Digital (PDF)
📖 Manual Coverage
Systems Covered
Engine:
Complete engine disassembly, assembly, tuning, carburetor settings, lubrication system
Transmission:
Gearbox inspection, repair, clutch service, gear selection mechanism
Chassis And Suspension:
Front fork service (rebuild, oil changes), rear shock absorber adjustment and replacement, swingarm maintenance, steering head bearing service
Brakes:
Hydraulic system bleeding, pad replacement, caliper servicing, master cylinder overhaul
Electrical System:
Wiring diagrams, ignition system troubleshooting, lighting, charging system, starter motor
Fuel System:
Fuel tank, petcock, fuel lines, carburetor (specific model if known, e.g., Dell'Orto PHVA)
Cooling System:
Radiator, coolant hoses, water pump inspection and repair (for liquid-cooled variants)
Exhaust System:
Muffler and pipe inspection, gasket replacement
Wheels And Tires:
Tire pressure, wheel bearing inspection, spoke tightening (if applicable)
Procedures Included
Preventive Maintenance:
Regular service intervals, oil changes, filter replacements, chain adjustment, spark plug replacement
Troubleshooting:
Diagnostic flowcharts for common problems, electrical fault finding
Engine Repair:
Piston replacement, cylinder head service, crankshaft inspection, sealing procedures
Transmission Repair:
Gearset replacement, shift drum and fork alignment
Brake System Repair:
Hydraulic line replacement, seal kits, brake disc inspection
Suspension Rebuild:
Front fork seal replacement, damper rod service, rear shock rebuild
Electrical Diagnostics:
Testing ignition coils, stator, rectifier-regulator, battery system checks
Carburetor Tuning:
Jetting recommendations, idle speed adjustment, float level setting
Bodywork And Fairings:
Removal and installation of fairings, seat, fuel tank, and other body panels
Wheel And Tire Service:
Tire mounting and balancing, wheel bearing replacement, spoke tensioning
Customization And Tuning:
While not a primary focus, the manual provides the foundational knowledge for understanding engine performance parameters relevant to tuning
Technical Depth
Depth Level:
Comprehensive mechanical and electrical repair, including full engine and gearbox rebuilds
Detail Level:
Step-by-step instructions with torque specifications, critical measurements, and alignment procedures
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Text-searchable for quick information retrieval
Print Quality
Image Resolution:
High-resolution diagrams and illustrations
Binding Type
Binding:
N/A (Digital)
Paper Type
Paper:
N/A (Digital)
Completeness
Manual Completeness:
Complete, factory-level technical information for servicing and repair
⚙️ Engine Specifications
Primary Engine
Engine Type:
Two-stroke, single-cylinder
Displacement:
49.7 cc (approx.)
Bore X Stroke:
39.5 mm x 40.0 mm (typical for AM6)
Cooling System:
Liquid-cooled (most RS50 models)
Performance
Horsepower Rating:
Nominally 15 hp (restricted for licensing in some regions)
Torque Rating:
Estimated 8 Nm (approx.)
Fuel System
Carburetor Model:
Dell'Orto PHVA 17.5 (common)
Fuel Delivery:
Carburetor with reed valve induction
Ignition
Ignition Type:
Electronic CDI
Lubrication
Lubrication System:
Automatic oil injection (separate reservoir)
🔧 Transmission
Standard
Transmission Type:
6-speed manual
Optional
Optional Transmissions:
N/A (Standard)
Features
Clutch Type:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1950 mm
Width:
Approx. 720 mm
Height:
Approx. 1120 mm
Wheelbase:
Approx. 1350 mm
Weights
Dry Weight:
Approx. 100 kg
Fuel Tank Capacity:
Approx. 13 Liters
🛡️ Safety Features
Ratings
Safety Rating Framework:
N/A (Motorcycle specific regulations apply)
Active Features
Braking System:
Front: Hydraulic disc (e.g., 280mm), Rear: Hydraulic disc (e.g., 220mm)
Suspension Type:
Front: Upside-down telescopic fork, Rear: Monoshock
Passive Features
Frame Type:
Aluminum twin-spar frame
💡 Technology Features
Infotainment
Infotainment System:
N/A (Basic motorcycle instrumentation)
Instrumentation
Dashboard Features:
Speedometer, Tachometer, Odometer, Fuel Gauge (optional), Coolant Temperature Gauge (optional), Indicator Lights
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 2,000-3,000 km or annually (refer to manual for exact specification)
Spark Plug Replacement:
Every 5,000-7,000 km (check condition more frequently)
Chain Lubrication And Adjustment:
Every 500-1000 km, adjust slack as needed (refer to manual)
Fork Oil Change:
Recommended every 10,000-15,000 km or as needed for performance
Fluid Specifications
Engine Oil:
2-stroke synthetic oil (specific API TC, JASO FD or higher)
Coolant:
Ethylene glycol-based antifreeze mixture (e.g., Motorex M3.0 or equivalent)
Brake Fluid:
DOT 4 hydraulic fluid
Transmission Oil:
Specific gearbox oil (e.g., SAE 75W/80 or 80W/90 GL-4)
Known Issues
Common Wear Items:
Clutch plates, piston rings, exhaust gaskets, water pump seals
Carburetor Tuning Sensitivity:
Can be sensitive to altitude, temperature, and exhaust/intake modifications
Electrical Connections:
Corrosion or loose connections can lead to intermittent electrical faults
📚 Vehicle History
Brand Heritage
Aprilia Legacy:
Italian manufacturer known for racing success and sporty road motorcycles
Model Evolution
Rs50 Generations:
The RS50 has undergone several visual and mechanical updates since its inception, with the 2007 model representing a refinement of the second generation, often featuring more modern styling cues.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Awards And Recognition:
The Aprilia RS50 is widely recognized in its class for its class-leading performance, advanced chassis, and authentic supersport styling, often winning peer reviews for handling and rider engagement.
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