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Aprilia SXV RXV 450 550 2007 Service Repair Workshop Manual

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The Aprilia SXV RXV, produced in 2007, represents a pinnacle of Italian engineering in the supermoto and off-road performance motorcycle segment. Featuring a distinctive V-twin engine available in 450cc and 550cc displacements, this model was engineered for aggressive riding, track use, and spirited street performance. Its design emphasizes a potent combination of power, agility, and a racing pedigree, making it a sought-after machine for enthusiasts. The SXV and RXV variants offered versatility, with interchangeable wheel sets and bodywork options catering to different riding styles, solidifying Aprilia's reputation for producing high-performance, exciting motorcycles. This comprehensive Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of the Aprilia SXV RXV. It covers a wide array of systems, including engine mechanicals, fuel injection, transmission, suspension, brakes, and the electrical system. The manual includes procedures for scheduled maintenance, troubleshooting common issues, component overhauls, and advanced diagnostics. With clear explanations, technical drawings, and specific data, this guide serves as an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance and reliability of their SXV RXV motorcycle. 🏷️ Basic Information Identification Make: Aprilia Model: SXV RXV Year: 2007 Engine Displacement: 450cc, 550cc Codes Manual Product Code: Not specified in provided data 👋 Introduction Market Position Segment: Supermoto / Off-road performance motorcycle Target Audience: Enthusiasts, mechanics, and owners requiring in-depth service and repair information. Competitive Analysis Competitors: KTM EXC/SMC series, Husqvarna SMR/TE series, Ducati Hypermotard (segment overlap). Key Features Engine Configuration: V-twin engine, a unique characteristic for its class at the time. Performance Focus: Designed for aggressive riding, track use, and spirited street performance. Manual Utility Value Proposition: Provides essential, detailed information to maintain and repair the SXV/RXV, crucial for this high-performance machine. 📋 Manual Details Coverage Areas Full Service And Repair: Yes Page Count Estimated Page Count: Not specified, but comprehensive Manual Type Type: Service Repair Workshop Manual Language Language: English (assumed based on typical market) Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed coverage of internal engine components, assembly, disassembly, and adjustments. Engine Electrical: Ignition system, fuel injection, starting system, charging system, sensors, and troubleshooting. Fuel System: Fuel pump, injectors, throttle body, fuel pressure regulator, and associated lines. Transmission Drivetrain: Clutch operation, gearbox internals, chain drive maintenance, and lubrication. Suspension: Front fork (USD telescopic), rear monoshock, linkage system, adjustments, and rebuild procedures. Brakes: Hydraulic brake systems (front and rear), caliper servicing, master cylinder, brake lines, and bleeding procedures. Wheels Tires: Wheel bearing maintenance, tire pressure specifications, and rim compatibility. Electrical System: Wiring diagrams, lighting, instrumentation, battery, fuses, relays, and starter motor. Cooling System: Radiator, fan, thermostat, coolant specifications, and flushing procedures. Frame Chassis: Frame inspection, steering head bearing service, and swingarm pivot maintenance. Bodywork Esthetics: Fairing removal and installation, seat, fuel tank, and fender components. Procedures Included Scheduled Maintenance: Routine checks, oil changes, filter replacements, and valve clearance adjustments. Troubleshooting: Diagnostic guides for common problems and systematic fault finding. Component Overhaul: Detailed instructions for rebuilding engine, transmission, and suspension components. Electrical Diagnostics: Using multimeter, identifying wiring faults, and testing electrical components. Suspension Tuning: Sag adjustment, damping and rebound adjustments for fork and shock. Brake System Maintenance: Pad replacement, fluid flush, caliper piston service. Technical Depth Diagnostic Capabilities: Advanced diagnostic procedures for EFI system and electrical faults. Rebuild Procedures: Complete engine and transmission rebuild instructions with torque specifications and clearances. Special Tool Requirements: Lists and descriptions of specialized tools required for specific repairs. Technical Drawings Diagrams: Exploded views, wiring diagrams, and schematics for clarity. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Resolution: High-resolution, ensuring clarity of text and diagrams (assumed for professional manual). Binding Type Binding: N/A (Digital Download) Paper Type Paper Quality: N/A (Digital Download) File Features Searchability: Likely searchable text within the PDF document. Printable: Yes, printable pages for workshop use. ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, V-twin, liquid-cooled Bore Stroke 450: Not specified, but common for this era would be around 70x56.4mm Bore Stroke 550: Not specified, but common for this era would be around 70x72.8mm Performance Horsepower 450: Approx. 50-55 HP (peak, may vary by tuning) Horsepower 550: Approx. 60-65 HP (peak, may vary by tuning) Torque 450: Not specified, but strong low-mid range torque typical of V-twins. Torque 550: Not specified, but stronger than 450 variant. Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) with dual throttle bodies Ignition System: Digital electronic ignition Fuel Type: Unleaded gasoline (premium recommended) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Transmission Type: 6-speed sequential manual Optional Optional Transmissions: None Features Clutch Type: Wet, multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Wheelbase: Approx. 1450-1500 mm (model dependent, SXV vs RXV) Seat Height: Approx. 900-950 mm (high seat height typical for supermoto) Weights Dry Weight: Approx. 120-135 kg (model and configuration dependent) 🛡️ Safety Features...
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Aprilia SXV RXV 450 550 2007 Service Repair Workshop ManualAprilia SXV RXV 450 550 2007 Service Repair Workshop ManualAprilia SXV RXV 450 550 2007 Service Repair Workshop ManualAprilia SXV RXV 450 550 2007 Service Repair Workshop Manual
The Aprilia SXV RXV, produced in 2007, represents a pinnacle of Italian engineering in the supermoto and off-road performance motorcycle segment. Featuring a distinctive V-twin engine available in 450cc and 550cc displacements, this model was engineered for aggressive riding, track use, and spirited street performance. Its design emphasizes a potent combination of power, agility, and a racing pedigree, making it a sought-after machine for enthusiasts. The SXV and RXV variants offered versatility, with interchangeable wheel sets and bodywork options catering to different riding styles, solidifying Aprilia's reputation for producing high-performance, exciting motorcycles. This comprehensive Service Repair Workshop Manual provides detailed information essential for the maintenance and repair of the Aprilia SXV RXV. It covers a wide array of systems, including engine mechanicals, fuel injection, transmission, suspension, brakes, and the electrical system. The manual includes procedures for scheduled maintenance, troubleshooting common issues, component overhauls, and advanced diagnostics. With clear explanations, technical drawings, and specific data, this guide serves as an indispensable resource for owners, mechanics, and technicians aiming to preserve the performance and reliability of their SXV RXV motorcycle.
🏷️ Basic Information
Identification
Make:
Aprilia
Model:
SXV RXV
Year:
2007
Engine Displacement:
450cc, 550cc
Codes
Manual Product Code:
Not specified in provided data
👋 Introduction
Market Position
Segment:
Supermoto / Off-road performance motorcycle
Target Audience:
Enthusiasts, mechanics, and owners requiring in-depth service and repair information.
Competitive Analysis
Competitors:
KTM EXC/SMC series, Husqvarna SMR/TE series, Ducati Hypermotard (segment overlap).
Key Features
Engine Configuration:
V-twin engine, a unique characteristic for its class at the time.
Performance Focus:
Designed for aggressive riding, track use, and spirited street performance.
Manual Utility
Value Proposition:
Provides essential, detailed information to maintain and repair the SXV/RXV, crucial for this high-performance machine.
📋 Manual Details
Coverage Areas
Full Service And Repair:
Yes
Page Count
Estimated Page Count:
Not specified, but comprehensive
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (assumed based on typical market)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed coverage of internal engine components, assembly, disassembly, and adjustments.
Engine Electrical:
Ignition system, fuel injection, starting system, charging system, sensors, and troubleshooting.
Fuel System:
Fuel pump, injectors, throttle body, fuel pressure regulator, and associated lines.
Transmission Drivetrain:
Clutch operation, gearbox internals, chain drive maintenance, and lubrication.
Suspension:
Front fork (USD telescopic), rear monoshock, linkage system, adjustments, and rebuild procedures.
Brakes:
Hydraulic brake systems (front and rear), caliper servicing, master cylinder, brake lines, and bleeding procedures.
Wheels Tires:
Wheel bearing maintenance, tire pressure specifications, and rim compatibility.
Electrical System:
Wiring diagrams, lighting, instrumentation, battery, fuses, relays, and starter motor.
Cooling System:
Radiator, fan, thermostat, coolant specifications, and flushing procedures.
Frame Chassis:
Frame inspection, steering head bearing service, and swingarm pivot maintenance.
Bodywork Esthetics:
Fairing removal and installation, seat, fuel tank, and fender components.
Procedures Included
Scheduled Maintenance:
Routine checks, oil changes, filter replacements, and valve clearance adjustments.
Troubleshooting:
Diagnostic guides for common problems and systematic fault finding.
Component Overhaul:
Detailed instructions for rebuilding engine, transmission, and suspension components.
Electrical Diagnostics:
Using multimeter, identifying wiring faults, and testing electrical components.
Suspension Tuning:
Sag adjustment, damping and rebound adjustments for fork and shock.
Brake System Maintenance:
Pad replacement, fluid flush, caliper piston service.
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic procedures for EFI system and electrical faults.
Rebuild Procedures:
Complete engine and transmission rebuild instructions with torque specifications and clearances.
Special Tool Requirements:
Lists and descriptions of specialized tools required for specific repairs.
Technical Drawings Diagrams:
Exploded views, wiring diagrams, and schematics for clarity.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Resolution:
High-resolution, ensuring clarity of text and diagrams (assumed for professional manual).
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
File Features
Searchability:
Likely searchable text within the PDF document.
Printable:
Yes, printable pages for workshop use.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Four-stroke, V-twin, liquid-cooled
Bore Stroke 450:
Not specified, but common for this era would be around 70x56.4mm
Bore Stroke 550:
Not specified, but common for this era would be around 70x72.8mm
Performance
Horsepower 450:
Approx. 50-55 HP (peak, may vary by tuning)
Horsepower 550:
Approx. 60-65 HP (peak, may vary by tuning)
Torque 450:
Not specified, but strong low-mid range torque typical of V-twins.
Torque 550:
Not specified, but stronger than 450 variant.
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI) with dual throttle bodies
Ignition System:
Digital electronic ignition
Fuel Type:
Unleaded gasoline (premium recommended)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Transmission Type:
6-speed sequential manual
Optional
Optional Transmissions:
None
Features
Clutch Type:
Wet, multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Wheelbase:
Approx. 1450-1500 mm (model dependent, SXV vs RXV)
Seat Height:
Approx. 900-950 mm (high seat height typical for supermoto)
Weights
Dry Weight:
Approx. 120-135 kg (model and configuration dependent)
🛡️ Safety Features
Ratings
Safety Certification:
Not applicable (motorcycle, no formal crash ratings like cars)
Active Features
Braking System:
Hydraulic disc brakes, front and rear (dual front discs on SXV often)
Tire Compound:
Performance-oriented tire compounds for grip.
Passive Features
Frame Construction:
Steel or aluminum trellis/perimeter frame for rigidity.
💡 Technology Features
Infotainment
Infotainment System:
Basic instrumentation: speedometer, tachometer, odometer, trip meter, warning lights.
Driver Assistance
ABS:
Not standard on 2007 models.
Connectivity
Connectivity Features:
None (motorcycle).
Engine Management
ECU:
Engine Control Unit (ECU) manages fuel injection and ignition timing.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 km or annually, or per manual recommendation for severe use.
Valve Clearance Check:
Likely around 10,000-15,000 km, critical for V-twin performance.
Fluid Specifications
Engine Oil Type:
High-quality synthetic motorcycle oil, e.g., SAE 10W-40 or 15W-50 (specific API rating required, check manual).
Coolant Type:
Ethylene glycol-based coolant, 50/50 mix with distilled water.
Brake Fluid Type:
DOT 4 hydraulic brake fluid.
Known Issues
Vibration Characteristics:
V-twins can have characteristic vibrations; manual will detail engine mounting and balancing.
Electrical Reliability:
Some Aprilias of this era required attention to wiring harnesses and connectors; manual will aid diagnostics.
Fueling Issues:
EFI systems can be sensitive; manual covers throttle body cleaning and sensor checks.
Parts Information
Oem Parts:
Manual will often reference OEM part numbers for critical components.
📚 Vehicle History
Brand Heritage
Manufacturer:
Aprilia is an Italian manufacturer known for its racing pedigree and performance motorcycles.
Model Evolution
Sxv Rxv Lineage:
The SXV (Supermoto) and RXV (Enduro) were Aprilia's highly regarded dual-purpose performance machines with interchangeable wheel sets and bodywork options in some configurations.
Production
Production Years:
The SXV/RXV platform was produced for several years, with the 2007 model being a key iteration.
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