GILERA FUOCO 500 PDF Service Repair Workshop Manual 2007 Download
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🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 Year: 2007 Product Type: Service Repair Workshop Manual Availability: Downloadable 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, often categorized as a three-wheeled scooter (due to its distinctive front end) Target Audience: Riders seeking stability, comfort, and performance in urban and touring environments Competitive Analysis Competitors: Piaggio MP3 series (primary competitor due to three-wheel configuration), Yamaha TMAX, Suzuki Burgman 400/650 Key Features Front Suspension: Unique articulated parallelogram front suspension system offering enhanced stability and lean angle Engine Power: Large displacement engine providing strong acceleration and high-speed capability Storage Capacity: Ample under-seat storage suitable for helmets and groceries 📋 Manual Details Coverage Areas Scope: All models of Gilera Fuoco 500 for the 2007 model year Page Count Estimated Pages: Hundreds Manual Type Type: Comprehensive Service Repair Workshop Manual Language Language: English (Assumed, typical for this market) Format Format: PDF 📖 Manual Coverage Systems Covered Engine Mechanics: Engine disassembly, assembly, diagnosis, repair, tuning, specifications Fuel System: Fuel injection system, fuel pump, injectors, lines, diagnosis, repair Cooling System: Radiator, fan, thermostat, coolant, hoses, diagnosis, repair Ignition System: Spark plugs, coils, ECU control, diagnosis, repair Transmission Drivetrain: Automatic transmission (CVT), clutch operation, final drive, belt replacement, diagnosis Braking System: Hydraulic system, ABS components (if equipped), brake pads, discs, lines, bleeding procedures Suspension System: Front suspension (articulated parallelogram), rear suspension, shock absorbers, springs, linkage, adjustments Steering System: Handlebar assembly, steering column, linkage, bearings, lubrication Electrical System: Wiring diagrams, battery, charging system, lighting, starter, ignition switch, sensors, ECU Bodywork Chassis: Frame, body panels, fairings, seat, storage, panel removal and installation Instrumentation Controls: Dashboard, indicators, switches, controls, operation Procedures Included Routine Maintenance: Oil changes, filter replacements, fluid level checks, brake adjustments, tire pressure Troubleshooting Diagnostics: Step-by-step diagnostic procedures for common and uncommon issues, fault code interpretation (if applicable) Major Repairs: Engine rebuild, transmission overhaul, suspension component replacement, electrical system repair Component Replacement: Detailed instructions for replacing individual parts and sub-assemblies Tightening Torques: Specific torque values for all critical fasteners Wiring Diagrams: Comprehensive and clearly labeled electrical schematics Special Tools: Identification and usage of any special tools required for specific procedures Technical Depth Depth Level: Extensive, covering everything from basic maintenance to complete engine and transmission rebuilds Diagnostic Capability: Advanced diagnostic procedures for electrical and mechanical systems Rebuild Procedures: Detailed, step-by-step rebuild instructions for major components 📊 Manual Specifications File Format PDF Quality: High-resolution, printable pages, searchable text (expected) Print Quality Printability: Designed for printing individual pages or sections Binding Type Digital Format: PDF Document Paper Type Digital Media: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, four-stroke, liquid-cooled Displacement: 492.7 cc Bore X Stroke: 94 mm x 71 mm (approximate) Valve Train: SOHC, 4 valves per cylinder Performance Horsepower: Approximately 40 HP (at crank) Torque: Approximately 42 Nm (at crank) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline Lubrication Oil Type: Refer to manual for specific SAE grade (e.g., SAE 10W-40 or 15W-50) Oil Capacity: Refer to manual for specific capacity (approx. 1.6-1.8 liters) 🔧 Transmission Standard Transmission Type: Automatic Continuously Variable Transmission (CVT) Features Drive Type: Belt drive to rear wheel Clutch Type: Automatic centrifugal clutch Fluid Specifications Transmission Fluid Type: Refer to manual for specific CVT fluid (if separate) 📐 Dimensions Exterior Length: Approx. 2260 mm Width: Approx. 830 mm (at handlebars) Height: Approx. 1490 mm (to top of windshield) Weights Dry Weight: Approx. 260 kg Gross Vehicle Weight Rating: Refer to manual Fuel Capacity: Approx. 12 liters 🛡️ Safety Features Active Features ABS: Available on some models/markets (check specific vehicle) Braking System Type: Front: Dual disc brakes; Rear: Single disc brake Front Suspension Stability: Articulated parallelogram system enhances stability during braking and cornering Passive Features Lighting: Dual headlights for improved visibility Chassis Construction: Robust steel frame designed for stability 💡 Technology Features Infotainment Instrument Cluster: Analog speedometer and tachometer, digital display for fuel level, odometer, trip meter, clock, and warning lights. Driver Assistance ABS: Anti-lock Braking System (optional or standard depending on market/trim) enhances braking control. Connectivity Accessory Power: Likely features a 12V power outlet for charging devices (check manual for confirmation and amperage). 🔧 Maintenance Service Intervals Engine Oil Change: Refer to manual for mileage or time interval (e.g., every 6,000 km or 6 months) Oil Filter Replacement: Refer to manual, typically coincides with oil changes Air Filter Cleaning Replacement: Refer to manual for intervals based on riding conditions Transmission Belt Inspection: Refer to manual for inspection and replacement intervals (critical for CVT operation) Spark Plug Replacement: Refer to manual for mileage interval (e.g., every 12,000-18,000 km) Fluid Specifications Coolant Type: Ethylene glycol-based antifreeze coolant (refer to manual for specific concentration and type) Brake Fluid Type: DOT 4 recommended (refer to manual for confirmation) Known Issues Suspension Linkage: Wear or play in the front suspension linkage can affect...
Refer to manual for specific CVT fluid (if separate)
📐 Dimensions
Exterior
Length:
Approx. 2260 mm
Width:
Approx. 830 mm (at handlebars)
Height:
Approx. 1490 mm (to top of windshield)
Weights
Dry Weight:
Approx. 260 kg
Gross Vehicle Weight Rating:
Refer to manual
Fuel Capacity:
Approx. 12 liters
🛡️ Safety Features
Active Features
ABS:
Available on some models/markets (check specific vehicle)
Braking System Type:
Front: Dual disc brakes; Rear: Single disc brake
Front Suspension Stability:
Articulated parallelogram system enhances stability during braking and cornering
Passive Features
Lighting:
Dual headlights for improved visibility
Chassis Construction:
Robust steel frame designed for stability
💡 Technology Features
Infotainment
Instrument Cluster:
Analog speedometer and tachometer, digital display for fuel level, odometer, trip meter, clock, and warning lights.
Driver Assistance
ABS:
Anti-lock Braking System (optional or standard depending on market/trim) enhances braking control.
Connectivity
Accessory Power:
Likely features a 12V power outlet for charging devices (check manual for confirmation and amperage).
🔧 Maintenance
Service Intervals
Engine Oil Change:
Refer to manual for mileage or time interval (e.g., every 6,000 km or 6 months)
Oil Filter Replacement:
Refer to manual, typically coincides with oil changes
Air Filter Cleaning Replacement:
Refer to manual for intervals based on riding conditions
Transmission Belt Inspection:
Refer to manual for inspection and replacement intervals (critical for CVT operation)
Spark Plug Replacement:
Refer to manual for mileage interval (e.g., every 12,000-18,000 km)
Fluid Specifications
Coolant Type:
Ethylene glycol-based antifreeze coolant (refer to manual for specific concentration and type)
Brake Fluid Type:
DOT 4 recommended (refer to manual for confirmation)
Known Issues
Suspension Linkage:
Wear or play in the front suspension linkage can affect handling; regular inspection and lubrication are key.
Cv Belt Wear:
CVT belt wear can lead to slipping and reduced acceleration; timely replacement is crucial.
Electrical Connectors:
Corrosion or loose electrical connectors can cause intermittent faults; proper maintenance of wiring harness is important.
📚 Vehicle History
Brand Heritage
Manufacturer:
Gilera is an Italian motorcycle manufacturer with a long history, known for performance-oriented scooters and motorcycles. It is part of the Piaggio Group.
Model Evolution
Fuoco Introduction:
The Gilera Fuoco 500 (also known as the Piaggio MP3 LT in some markets, though the Fuoco has a distinct design) was introduced around 2007, building upon the revolutionary three-wheel concept pioneered by Piaggio.
Production
Manufacturing Location:
Italy (part of the Piaggio Group)
🏆 Awards & Recognition
Recognitions
Segment Innovation:
Pioneering role in the three-wheel scooter segment, offering unique stability and rider confidence.
Ratings
Ride Quality:
Generally praised for its stable ride and comfort, especially on rougher roads, due to the advanced front suspension.