This manual covers the Fuoco 500 ie, a maxi-scooter produced from 2007 onward. Known for its powerful 500cc engine, comfortable riding position, and advanced styling for its segment, the Fuoco 500 ie is well-suited for both daily commuting and longer journeys. As a derivative of the Piaggio MP3 platform, it shares engineering heritage while offering a distinct character. The brand itself boasts a long history in performance-oriented two-wheeled vehicles, with manufacturing typically based in Italy. This comprehensive Service Repair Workshop Manual provides detailed guidance for the maintenance and repair of all Fuoco 500 ie models and variants. It covers essential areas including engine mechanicals, fuel injection, cooling, electrical systems, transmission, brakes, steering, suspension, and bodywork. Within its pages, you will find procedures for routine maintenance, engine overhauls, transmission service, brake system repairs, electrical diagnostics, and suspension work, all explained with high-quality diagrams and clear instructions to ensure optimal performance and longevity of your vehicle. 🏷️ Basic Information Identification Make: Gilera Model: Fuoco 500 ie Year: 2007 Onward Product Type: Service Repair Workshop Manual 👋 Introduction Market Position Vehicle Segment: Maxi-scooter, often positioned as a high-performance, touring-oriented scooter. Competitive Analysis Competitors: Yamaha TMAX 500, Suzuki Burgman 650, Honda Silver Wing 600, Piaggio X9 Evolution. Key Features Vehicle Attributes: Powerful 500cc engine, comfortable riding position, good for commuting and longer journeys, advanced (for its time) styling. 📋 Manual Details Coverage Areas Primary Coverage: Complete service and repair for Gilera Fuoco 500 ie (2007 onwards) Secondary Coverage: All models and variants of the Gilera Fuoco 500 ie Page Count Estimated Page Count: Varies by specific model year and engine configuration; comprehensive coverage implies hundreds of pages. Manual Type Manual Type: Service Repair Workshop Manual Language Language: English Format Format: PDF Download 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, overhaul, piston, rings, cylinder, crankshaft, connecting rods, valve train, timing. Fuel System: Fuel injection system (IE), throttle body, injectors, fuel pump, fuel filter, pressure regulator. Exhaust System: Exhaust manifold, catalytic converter, muffler, lambda sensors. Cooling System: Radiator, coolant hoses, water pump, thermostat, cooling fan, coolant specifications. Ignition System: Ignition coils, spark plugs, ignition timing, ECU control. Electrical System: Battery, charging system (alternator/stator, regulator/rectifier), starter motor, lighting, horn, instrumentation. Transmission And Drivetrain: Automatic transmission operation, CVT (Continuously Variable Transmission) service, belt replacement, clutch operation. Brakes: Hydraulic brake system, brake fluid specifications, master cylinders, calipers, brake pads, brake discs, bleeding procedures. Wheels And Tires: Wheel bearing service, tire pressure recommendations, tire replacement, wheel balancing. Steering System: Handlebar assembly, steering stem, steering bearings, steering adjustments. Suspension System: Front fork service, rear shock absorber service, spring replacement, oil levels and types. Frame And Bodywork: Frame inspection, body panel removal and installation, seat, fairings, plastics. Wiring Diagrams: Complete electrical wiring schematics for all systems. Troubleshooting: Diagnostic procedures, fault finding charts, common issues and solutions. Procedures Included Routine Maintenance: Oil changes, filter replacements, spark plug checks, chain/belt adjustments, fluid level checks. Engine Repair: Engine rebuilds, component replacement, gasket renewal, timing adjustments. Transmission Service: CVT belt inspection and replacement, clutch adjustments, gearbox maintenance (if applicable). Brake Service: Brake pad and disc replacement, caliper overhaul, brake line replacement, bleeding procedures. Electrical Diagnostics: Troubleshooting electrical faults, component testing, wiring harness repair. Suspension Overhaul: Front fork seal replacement, fork oil changes, rear shock absorber service. Bodywork Repair: Fairing repair, panel replacement, cosmetic restoration. Technical Depth Depth Of Coverage: Comprehensive, from basic maintenance to complete engine and component overhauls. Diagnostic Capabilities: Detailed fault finding procedures and troubleshooting guides for common and complex issues. Special Tools: Likely includes mentions of specialized tools required for certain procedures. 📊 Manual Specifications File Format File Format: PDF (Portable Document Format) Compatibility: Compatible with all major operating systems including Windows (95, 98, 2000, Me, XP, Vista, 7, 8, 10, 11) and macOS. Print Quality Image Quality: High-quality pictures and diagrams for clarity. Readability: Easy to read format. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) ⚙️ Engine Specifications Primary Engine Engine Type: Four-stroke, single-cylinder, liquid-cooled, SOHC, 4 valves. Displacement: 492.7 cc Bore X Stroke: 94 mm x 71 mm Compression Ratio: 10.4:1 (approximate) Performance Horsepower: Approx. 40 hp (30 kW) at 7,500 rpm Torque: Approx. 45 Nm (33 lb-ft) at 5,500 rpm Fuel System Fuel Delivery: Electronic Fuel Injection (IE) Fuel Type: Unleaded Gasoline (Petrol) Lubrication Oil Type And Capacity: Refer to manual for specific grade (likely SAE 10W-40 or 15W-50) and capacity (approx. 1.5 - 1.8 liters). 🔧 Transmission Standard Transmission Type: Automatic CVT (Continuously Variable Transmission) Optional Optional Transmissions: N/A Features Clutch Type: Automatic centrifugal dry clutch Drive Type: Belt drive to rear wheel 📐 Dimensions Exterior Length: Approx. 2,260 mm Width: Approx. 800 mm Height: Approx. 1,360 mm (seat height) Weights Dry Weight: Approx. 210 kg Wet Weight: Approx. 225 kg Max Load Capacity: Refer to manual, typically around...