2007 Subaru Forester Service Repair Manual

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🏷️ Basic Information Identification Make: Subaru Model: Forester Year: 2007 Chassis Code: SG Market: Global (primarily North America, Europe, Australia) 👋 Introduction Market Position Vehicle Segment: Compact Crossover SUV Key Selling Points: Symmetrical All-Wheel Drive standard, practicality, good visibility, reputation for durability Competitive Analysis Key Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Mazda CX-5 Key Features Design Philosophy: Functional, practical, go-anywhere capability Powertrain Layout: Horizontally-opposed (Boxer) engine with Symmetrical All-Wheel Drive 📋 Manual Details Coverage Areas Engine: Yes Transmission: Yes Drivetrain: Yes Suspension: Yes Brakes: Yes Steering: Yes Electrical System: Yes Body And Chassis: Yes Interior Trim: Yes HVAC: Yes Safety Systems: Yes Diagnostic Troubleshooting: Yes Page Count Estimated Pages: Over 2000 Manual Type Type: Factory Service Manual Purpose: Repair, Maintenance, Rebuild, Refurbish, Restoration Language Primary Language: English Format Digital Format: PDF Searchable Text: Yes Printable: Yes 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, valve train Engine Performance: Fuel delivery, ignition system, emission control, cooling system, lubrication system Engine Management: ECU, sensors, actuators, diagnostic trouble codes (DTCs) Automatic Transmission: Component descriptions, removal/installation, hydraulic control, electronic control, torque converter Manual Transmission: Component descriptions, removal/installation, clutch system, gear shift mechanism All Wheel Drive System: Center differential, rear differential, drive shafts, hub assembly, viscous coupling unit (if applicable) Suspension Front: MacPherson struts, control arms, stabilizer bar, bushings, wheel bearings Suspension Rear: Multi-link independent suspension, trailing arms, coil springs, shock absorbers, bushings Brake System Front: Disc brakes, calipers, pads, rotors, master cylinder, ABS components Brake System Rear: Disc brakes, calipers, pads, rotors, parking brake mechanism, ABS components Steering System: Power steering pump, steering rack, tie rods, steering column, universal joints Battery And Charging: Battery specifications, alternator, starter motor Lighting System: Headlights, taillights, interior lights, fog lights, bulb replacement Instrumentation And Gauges: Dashboard layout, indicator lights, gauge cluster diagnostics Audio And Navigation: Radio, speakers, amplifier, navigation unit removal/installation Power Windows And Locks: Motor replacement, switch diagnostics, linkage adjustments Wiper And Washer System: Wiper motor, linkage, washer pump, nozzles Climate Control System: HVAC blower motor, evaporator, condenser, refrigerant recharge, control panel diagnostics Airbag System: Component locations, SRS warning light diagnostics, module replacement procedures Body And Frame: Body panel removal/installation, door mechanisms, hood and tailgate, chassis component torque specs Procedures Included Scheduled Maintenance: Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement Engine Repair: Engine overhaul, cylinder head gasket replacement, timing belt/chain service, piston ring replacement, bearing replacement Transmission Overhaul: Disassembly, inspection, reassembly of automatic and manual transmissions Brake Service: Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleeding, parking brake adjustment Suspension And Steering Repair: Strut and shock absorber replacement, control arm bushings, ball joint replacement, power steering fluid service, steering rack alignment Electrical Diagnostics: Wiring diagrams, circuit testing, component testing, troubleshooting common electrical faults Body Work And Trim: Removal and installation of interior and exterior trim panels, door handle replacement, mirror replacement HVAC System Repair: Refrigerant system servicing, blower motor replacement, actuator diagnostics, cabin air filter replacement Tire And Wheel Service: Tire rotation, wheel alignment specifications, wheel bearing replacement Diagnostic Troubleshooting Charts: Step-by-step guides for diagnosing common problems based on symptoms Technical Depth Level Of Detail: Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers Rebuild Procedures: Detailed instructions for major component rebuilds (engine, transmission) Troubleshooting Methodology: Systematic diagnostic approaches for identifying and resolving issues Specifications And Tolerances: Precise torque values, clearances, and measurements for all components 📊 Manual Specifications File Format Format: PDF Print Quality Resolution: High-resolution, suitable for printing Binding Type Binding: N/A (Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Code: EJ253 Engine Type: 2.5L Naturally Aspirated Flat-4 (Boxer) Displacement: 2457 cc Bore X Stroke: 99.5 mm x 79.0 mm Compression Ratio: 9.7:1 Valve Train: DOHC, 4 valves per cylinder Fuel Induction: Multi-point Fuel Injection (MPI) Horsepower Hp: 173 hp @ 5800 rpm Torque Lb Ft: 166 lb-ft @ 4400 rpm Recommended Fuel: 87 Octane Unleaded Gasoline Engine Management ECU Type: Subaru ECU (e.g., Hitachi or Denso) Cooling System Coolant Type: Subaru Super Coolant (Blue) or equivalent Coolant Capacity: Approx. 5.8 US quarts (5.5 Liters) Lubrication System Oil Type: SAE 0W-20 or 5W-30 Synthetic Engine Oil Oil Capacity: Approx. 4.8 US quarts (4.5 Liters) with filter Oil Filter Part Number Example: 15208AA100 or equivalent Ignition System Spark Plugs: Iridium (e.g., NGK ILFR5B-11) or Platinum 🔧 Transmission Standard Transmission Type: 5-Speed Manual Transmission Optional Transmission Type: 4-Speed Automatic Transmission (with Grade Logic Control) Features AWD System Type: Symmetrical All-Wheel Drive (with viscous coupling center differential) Automatic Fluid Spec Atf Type: Subaru ATF HP or Dexron III/Mercon equivalent Automatic Fluid Capacity Capacity Us Quarts: Approx. 3.7 US quarts (3.5 Liters) for drain and refill Manual Fluid Spec Mtf Type: GL-5 Gear Oil (75W-90 recommended) Manual Fluid Capacity Capacity Us...

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Description

🏷️ Basic Information

Identification

Make:

Subaru

Model:

Forester

Year:

Chassis Code:

Market:

Global (primarily North America, Europe, Australia)

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Key Selling Points:

Symmetrical All-Wheel Drive standard, practicality, good visibility, reputation for durability

Competitive Analysis

Key Competitors:

Honda CR-V, Toyota RAV4, Nissan X-Trail, Mazda CX-5

Key Features

Design Philosophy:

Functional, practical, go-anywhere capability

Powertrain Layout:

Horizontally-opposed (Boxer) engine with Symmetrical All-Wheel Drive

📋 Manual Details

Coverage Areas

Engine:

Transmission:

Drivetrain:

Suspension:

Brakes:

Steering:

Electrical System:

Body And Chassis:

Interior Trim:

HVAC:

Safety Systems:

Diagnostic Troubleshooting:

Page Count

Estimated Pages:

Over 2000

Manual Type

Type:

Factory Service Manual

Purpose:

Repair, Maintenance, Rebuild, Refurbish, Restoration

Language

Primary Language:

English

Format

Digital Format:

Searchable Text:

Printable:

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, timing system, valve train

Engine Performance:

Fuel delivery, ignition system, emission control, cooling system, lubrication system

Engine Management:

ECU, sensors, actuators, diagnostic trouble codes (DTCs)

Automatic Transmission:

Component descriptions, removal/installation, hydraulic control, electronic control, torque converter

Manual Transmission:

Component descriptions, removal/installation, clutch system, gear shift mechanism

All Wheel Drive System:

Center differential, rear differential, drive shafts, hub assembly, viscous coupling unit (if applicable)

Suspension Front:

MacPherson struts, control arms, stabilizer bar, bushings, wheel bearings

Suspension Rear:

Multi-link independent suspension, trailing arms, coil springs, shock absorbers, bushings

Brake System Front:

Disc brakes, calipers, pads, rotors, master cylinder, ABS components

Brake System Rear:

Disc brakes, calipers, pads, rotors, parking brake mechanism, ABS components

Steering System:

Power steering pump, steering rack, tie rods, steering column, universal joints

Battery And Charging:

Battery specifications, alternator, starter motor

Lighting System:

Headlights, taillights, interior lights, fog lights, bulb replacement

Instrumentation And Gauges:

Dashboard layout, indicator lights, gauge cluster diagnostics

Audio And Navigation:

Radio, speakers, amplifier, navigation unit removal/installation

Power Windows And Locks:

Motor replacement, switch diagnostics, linkage adjustments

Wiper And Washer System:

Wiper motor, linkage, washer pump, nozzles

Climate Control System:

HVAC blower motor, evaporator, condenser, refrigerant recharge, control panel diagnostics

Airbag System:

Component locations, SRS warning light diagnostics, module replacement procedures

Body And Frame:

Body panel removal/installation, door mechanisms, hood and tailgate, chassis component torque specs

Procedures Included

Scheduled Maintenance:

Oil changes, filter replacements, fluid checks and changes, belt inspections, spark plug replacement

Engine Repair:

Engine overhaul, cylinder head gasket replacement, timing belt/chain service, piston ring replacement, bearing replacement

Transmission Overhaul:

Disassembly, inspection, reassembly of automatic and manual transmissions

Brake Service:

Brake pad and rotor replacement, brake caliper service, brake fluid flush and bleeding, parking brake adjustment

Suspension And Steering Repair:

Strut and shock absorber replacement, control arm bushings, ball joint replacement, power steering fluid service, steering rack alignment

Electrical Diagnostics:

Wiring diagrams, circuit testing, component testing, troubleshooting common electrical faults

Body Work And Trim:

Removal and installation of interior and exterior trim panels, door handle replacement, mirror replacement

HVAC System Repair:

Refrigerant system servicing, blower motor replacement, actuator diagnostics, cabin air filter replacement

Tire And Wheel Service:

Tire rotation, wheel alignment specifications, wheel bearing replacement

Diagnostic Troubleshooting Charts:

Step-by-step guides for diagnosing common problems based on symptoms

Technical Depth

Level Of Detail:

Comprehensive, factory-level detail suitable for professional technicians and advanced DIYers

Rebuild Procedures:

Detailed instructions for major component rebuilds (engine, transmission)

Troubleshooting Methodology:

Systematic diagnostic approaches for identifying and resolving issues

Specifications And Tolerances:

Precise torque values, clearances, and measurements for all components

📊 Manual Specifications

File Format

Format:

Print Quality

Resolution:

High-resolution, suitable for printing

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

EJ253

Engine Type:

2.5L Naturally Aspirated Flat-4 (Boxer)

Displacement:

2457 cc

Bore X Stroke:

99.5 mm x 79.0 mm

Compression Ratio:

9.7:1

Valve Train:

DOHC, 4 valves per cylinder

Fuel Induction:

Multi-point Fuel Injection (MPI)

Horsepower Hp:

173 hp @ 5800 rpm

Torque Lb Ft:

166 lb-ft @ 4400 rpm

Recommended Fuel:

87 Octane Unleaded Gasoline

Engine Management

ECU Type:

Subaru ECU (e.g., Hitachi or Denso)

Cooling System

Coolant Type:

Subaru Super Coolant (Blue) or equivalent

Coolant Capacity:

Approx. 5.8 US quarts (5.5 Liters)

Lubrication System

Oil Type:

SAE 0W-20 or 5W-30 Synthetic Engine Oil

Oil Capacity:

Approx. 4.8 US quarts (4.5 Liters) with filter

Oil Filter Part Number Example:

15208AA100 or equivalent

Ignition System

Spark Plugs:

Iridium (e.g., NGK ILFR5B-11) or Platinum

🔧 Transmission

Standard

Transmission Type:

5-Speed Manual Transmission

Optional

Transmission Type:

4-Speed Automatic Transmission (with Grade Logic Control)

Features

AWD System Type:

Symmetrical All-Wheel Drive (with viscous coupling center differential)

Automatic Fluid Spec

Atf Type:

Subaru ATF HP or Dexron III/Mercon equivalent

Automatic Fluid Capacity

Capacity Us Quarts:

Approx. 3.7 US quarts (3.5 Liters) for drain and refill

Manual Fluid Spec

Mtf Type:

GL-5 Gear Oil (75W-90 recommended)

Manual Fluid Capacity

Capacity Us Quarts:

Approx. 2.2 US quarts (2.1 Liters)

📐 Dimensions

Exterior

Length:

179.5 inches (4560 mm)

Width:

70.1 inches (1780 mm)

Height:

66.1 inches (1680 mm)

Wheelbase:

103.1 inches (2619 mm)

Ground Clearance:

7.7 inches (195 mm)

Cargo

Cargo Volume Behind Rear Seats:

Approx. 31.4 cu ft (889 Liters)

Cargo Volume With Rear Seats Folded:

Approx. 63.0 cu ft (1784 Liters)

Weights

Curb Weight Manual:

Approx. 3263 lbs (1480 kg)

Curb Weight Automatic:

Approx. 3351 lbs (1520 kg)

Gross Vehicle Weight Rating Gvwr:

Approx. 4675 lbs (2120 kg)

Towing Capacity Unbraked:

1500 lbs (680 kg)

Towing Capacity Braked:

2400 lbs (1088 kg)

Wheels And Tires

Standard Wheel Size:

16-inch alloy or steel

Optional Wheel Size:

17-inch alloy

Standard Tire Size:

215/60R16

Optional Tire Size:

215/55R17

Bolt Pattern:

5x100 mm

Center Bore:

56.1 mm

🛡️ Safety Features

Ratings

NHTSA Front Driver Impact:

NHTSA Front Passenger Impact:

NHTSA Side Driver Impact:

NHTSA Side Passenger Impact:

NHTSA Side Rear Occupant:

NHTSA Rollover Rating:

4/5 Star (depending on specific configuration)

IIHS Frontal Offset Score:

IIHS Side Impact Score:

IIHS Rear Impact Score:

Active Features

Standard Anti-lock Braking System

Electronic Brake-force Distribution (EBD)

Brake Assist

Traction Control:

Available Traction Control System (TCS)

Electronic Stability:

Available Vehicle Dynamics Control (VDC)

Passive Features

Airbags Front:

Driver and front-passenger airbags

Airbags Side:

Available front-seat side-impact airbags and curtain airbags

Seatbelts:

Three-point seatbelts for all occupants, front seat pretensioners

Child Anchors:

LATCH (Lower Anchors and Tethers for Children) system

💡 Technology Features

Infotainment

Audio System Standard:

AM/FM stereo with CD player, 4 speakers.

Audio System Optional:

Upgraded audio systems with 6-disc CD changer, subwoofer, and additional speakers available on higher trims.

Navigation:

Optional factory-installed navigation system available on higher trims.

Driver Assistance

Cruise Control:

Standard cruise control.

Rear View Camera:

Not available as standard or factory option on this model year.

Tire Pressure Monitoring:

Not available as standard or factory option on this model year.

Connectivity

Auxiliary Input:

Available auxiliary audio input jack on some models.

Bluetooth:

Not available as standard or factory option on this model year.

🔧 Maintenance

Service Intervals General

Oil And Filter Change:

Every 3,750 miles (6,000 km) or 3 months (severe conditions), or 7,500 miles (12,000 km) or 6 months (normal conditions).

Engine Air Filter:

Inspect every 15,000 miles (24,000 km), replace as needed or every 30,000 miles (48,000 km).

Cabin Air Filter:

Replace every 15,000 miles (24,000 km) or 12 months.

Spark Plugs:

Replace every 60,000 miles (96,000 km) for Iridium or Platinum plugs.

Transmission Fluid Change Automatic:

Inspect every 15,000 miles (24,000 km), change fluid around 60,000 miles (96,000 km) or based on usage.

Transmission Fluid Change Manual:

Inspect every 30,000 miles (48,000 km), change fluid around 60,000 miles (96,000 km) or based on usage.

Differential Fluid Change Front Rear:

Inspect every 30,000 miles (48,000 km), change fluid around 60,000 miles (96,000 km) or based on usage.

Coolant Flush:

Initial flush at 30,000 miles (48,000 km), then every 30,000 miles (48,000 km) thereafter.

Brake Fluid Flush:

Every 30,000 miles (48,000 km) or 24 months.

Drive Belts Inspection:

Inspect every 15,000 miles (24,000 km), replace if cracked or worn.

Fluid Specifications

Power Steering Fluid:

Subaru Genuine Power Steering Fluid or Dexron III/Mercon equivalent

Brake Fluid:

DOT 3 or DOT 4 brake fluid

Known Issues

Head Gaskets:

While less common on the EJ253 than earlier EJ engines, head gasket leaks can still occur. The manual provides diagnostic and replacement procedures.

Rear Wheel Bearing Wear:

Rear wheel bearings can sometimes wear prematurely. The manual details bearing inspection and replacement.

Catalytic Converter Concerns:

In some high-mileage vehicles, catalytic converter efficiency can decrease. The manual covers exhaust system diagnosis.

Automatic Transmission Performance:

Some early models might exhibit shifting issues; the manual covers transmission diagnostics and valve body testing.

📚 Vehicle History

Brand Heritage

Subaru Legacy:

Subaru's engineering focus on AWD and boxer engines dates back to the Subaru 1000 and Leone.

Model Evolution

Forester Introduction:

First generation introduced in 1997 as a compact crossover SUV.

Second Generation Sg:

The 2007 model year is part of the second generation (SG) Forester, produced from 2002-2008. It received a significant facelift for the 2006 model year.

Third Generation Sh:

The SG generation was replaced by the larger, more car-like SH generation starting with the 2009 model year.

Production

Manufacturing Location:

Gunma Plant, Japan

🏆 Awards & Recognition

Recognitions

IIHS Top Safety Pick:

The 2007 Subaru Forester was recognized by the IIHS for its good performance in crash tests, contributing to its strong safety reputation.

Consumer Reports:

Often rated favorably by consumer organizations for reliability and overall satisfaction in its segment.

Ratings

Kelley Blue Book:

Consistently received good resale value ratings due to its AWD capability and durability.