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2007 Suzuki Grand Vitara JB416 JB419 JB420 JB627 Service Repair Manual

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🏷️ Basic Information Identification Make: Suzuki Model: Grand Vitara Year: 2007 Codes Chassis Codes: JB416, JB419, JB420, JB627 👋 Introduction Market Position Segment: Compact Crossover SUV Usp: Known for its robust construction, available 4x4 system, and reliable engines, often positioned as a practical and capable urban and light off-road utility vehicle. Competitive Analysis Competitors: Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Subaru Forester. Key Features Features Of Vehicle: Body-on-frame construction (for some variants/generations), available V6 engine, sophisticated 4x4 system (optional), good towing capacity for its class. 📋 Manual Details Coverage Areas Systems Covered: Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraint Systems, Body/Cab/Accessories, Control Systems, Wiring Diagrams Page Count Estimated Page Count: Over 2000 pages (typical for comprehensive service manuals of this era) Manual Type Type: Factory Service Manual / Repair Manual Language Language: English Format Format: Digital (likely PDF) 📖 Manual Coverage Systems Covered Engine: Detailed diagnostics, repair procedures, component specifications, cooling system, lubrication system, fuel system, emission control systems. Suspension: Front and rear suspension component identification, diagnosis, removal/installation, alignment specifications, shock absorber/strut service. Driveline Axle: Front and rear drive axles, CV joints, propeller shaft, differential service, hub bearings, four-wheel-drive system operation and repair. Brakes: Disc and drum brake system diagnosis, repair, ABS component testing, hydraulic system bleeding, brake pad/rotor replacement, parking brake service. Transmission Transaxle: Manual and automatic transmission overhaul, torque converter service, clutch system repair (for manual), transmission fluid specifications and change intervals. Steering: Power steering system diagnosis, pump and rack/gearbox repair, steering linkage components, alignment specifications. HVAC: Air conditioning system service, refrigerant handling, compressor, condenser, evaporator, heater core replacement, climate control system diagnostics. Restraint: Airbag system diagnostics, SRS component replacement, seat belt operation and service. Body Cab Accessories: Exterior and interior trim removal/installation, door panel service, glass replacement, latch and lock mechanism repair, seat adjustment, lighting system. Control Systems: ECU (Engine Control Unit) functions, sensor diagnostics (MAF, O2, TPS, etc.), electronic control module testing, immobilizer system. Wiring Diagrams: Comprehensive electrical schematics for all major systems, including engine, transmission, ABS, airbags, HVAC, lighting, and accessories. Procedures Included Maintenance: Oil and filter changes, coolant flushes, spark plug replacement, brake fluid service, air filter replacement, battery maintenance, tire rotation. Troubleshooting: Step-by-step diagnostic procedures for common and uncommon faults, including diagnostic trouble codes (DTCs) and their meanings. Repair: Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all vehicle systems. Technical Specifications: Torque specifications for fasteners, fluid capacities and types, diagnostic parameters, component measurements, engine timings. Technical Depth Depth: Comprehensive, covering basic maintenance to full component overhaul and advanced electronic diagnostics. 📊 Manual Specifications File Format Format: PDF Print Quality Quality: High-resolution, clear text and diagrams, optimized for digital viewing and printing. Binding Type Type: N/A (Digital format) Paper Type Type: N/A (Digital format) ⚙️ Engine Specifications Primary Engine Engine Code Jb416: J20A Engine Code Jb419: J19A (Diesel - less common in some markets, may refer to M16A or similar gasoline) Engine Code Jb420: J20A Engine Code Jb627: H27A Performance J20A Displacement J20A: 2.0 Liters (1998 cc) Horsepower J20A: Approx. 138-140 HP Torque J20A: Approx. 130-133 lb-ft Performance H27A Displacement H27A: 2.7 Liters (2736 cc) Horsepower H27A: Approx. 185 HP Torque H27A: Approx. 172 lb-ft Fuel System Induction Type: Multi-point Fuel Injection (MPI) Fuel Type: Unleaded Gasoline (Octane rating per owner's manual) 🔧 Transmission Standard Transmission Type J20A: 5-Speed Manual or 4-Speed Automatic Transmission Type H27A: 4-Speed Automatic Optional Drivetrain Options: All-Wheel Drive (AWD) available on most trims Features At Fluid Type: Suzuki ATF (Automatic Transmission Fluid) - refer to specific manual chapter for part number and type (e.g., Dexron III equivalent or proprietary blend). Mt Fluid Type: Gear Oil API GL-4 or GL-5 (refer to specific manual for viscosity and type). 📐 Dimensions Exterior Length: Approx. 169.1 - 172.2 inches (depending on configuration) Width: Approx. 68.3 - 70.9 inches Height: Approx. 66.7 - 67.7 inches Weights Curb Weight: Approx. 3100 - 3500 lbs (depending on engine and drivetrain) 🛡️ Safety Features Ratings NHTSA Front Driver: Likely 4 stars (based on similar vehicles of the era, exact data may vary). NHTSA Front Passenger: Likely 4 stars (based on similar vehicles of the era, exact data may vary). Active Features ABS: Standard on most models Traction Control: Available on AWD models Electronic Stability Control: May be available on higher trims or later production runs of the 2007 model year. Passive Features Airbags: Front airbags, side curtain airbags (optional on some trims) Seatbelts: 3-point front and rear seat belts with pre-tensioners (front). 💡 Technology Features Infotainment Audio System: Standard AM/FM/CD audio system with optional subwoofer and amplifier. Aux input may be present on some later production models or as an aftermarket addition. Navigation: Optional factory navigation system available on higher trim levels. Driver Assistance Cruise Control: Standard on most trims. Keyless Entry: Available on higher trims. Connectivity Bluetooth:...
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2007 Suzuki Grand Vitara JB416 JB419 JB420 JB627 Service Repair Manual
🏷️ Basic Information
Identification
Make:
Suzuki
Model:
Grand Vitara
Year:
2007
Codes
Chassis Codes:
JB416, JB419, JB420, JB627
👋 Introduction
Market Position
Segment:
Compact Crossover SUV
Usp:
Known for its robust construction, available 4x4 system, and reliable engines, often positioned as a practical and capable urban and light off-road utility vehicle.
Competitive Analysis
Competitors:
Honda CR-V, Toyota RAV4, Nissan X-Trail, Ford Escape, Subaru Forester.
Key Features
Features Of Vehicle:
Body-on-frame construction (for some variants/generations), available V6 engine, sophisticated 4x4 system (optional), good towing capacity for its class.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine, Suspension, Driveline/Axle, Brakes, Transmission/Transaxle, Steering, HVAC, Restraint Systems, Body/Cab/Accessories, Control Systems, Wiring Diagrams
Page Count
Estimated Page Count:
Over 2000 pages (typical for comprehensive service manuals of this era)
Manual Type
Type:
Factory Service Manual / Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair procedures, component specifications, cooling system, lubrication system, fuel system, emission control systems.
Suspension:
Front and rear suspension component identification, diagnosis, removal/installation, alignment specifications, shock absorber/strut service.
Driveline Axle:
Front and rear drive axles, CV joints, propeller shaft, differential service, hub bearings, four-wheel-drive system operation and repair.
Brakes:
Disc and drum brake system diagnosis, repair, ABS component testing, hydraulic system bleeding, brake pad/rotor replacement, parking brake service.
Transmission Transaxle:
Manual and automatic transmission overhaul, torque converter service, clutch system repair (for manual), transmission fluid specifications and change intervals.
Steering:
Power steering system diagnosis, pump and rack/gearbox repair, steering linkage components, alignment specifications.
HVAC:
Air conditioning system service, refrigerant handling, compressor, condenser, evaporator, heater core replacement, climate control system diagnostics.
Restraint:
Airbag system diagnostics, SRS component replacement, seat belt operation and service.
Body Cab Accessories:
Exterior and interior trim removal/installation, door panel service, glass replacement, latch and lock mechanism repair, seat adjustment, lighting system.
Control Systems:
ECU (Engine Control Unit) functions, sensor diagnostics (MAF, O2, TPS, etc.), electronic control module testing, immobilizer system.
Wiring Diagrams:
Comprehensive electrical schematics for all major systems, including engine, transmission, ABS, airbags, HVAC, lighting, and accessories.
Procedures Included
Maintenance:
Oil and filter changes, coolant flushes, spark plug replacement, brake fluid service, air filter replacement, battery maintenance, tire rotation.
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon faults, including diagnostic trouble codes (DTCs) and their meanings.
Repair:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation across all vehicle systems.
Technical Specifications:
Torque specifications for fasteners, fluid capacities and types, diagnostic parameters, component measurements, engine timings.
Technical Depth
Depth:
Comprehensive, covering basic maintenance to full component overhaul and advanced electronic diagnostics.
📊 Manual Specifications
File Format
Format:
PDF
Print Quality
Quality:
High-resolution, clear text and diagrams, optimized for digital viewing and printing.
Binding Type
Type:
N/A (Digital format)
Paper Type
Type:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Jb416:
J20A
Engine Code Jb419:
J19A (Diesel - less common in some markets, may refer to M16A or similar gasoline)
Engine Code Jb420:
J20A
Engine Code Jb627:
H27A
Performance J20A
Displacement J20A:
2.0 Liters (1998 cc)
Horsepower J20A:
Approx. 138-140 HP
Torque J20A:
Approx. 130-133 lb-ft
Performance H27A
Displacement H27A:
2.7 Liters (2736 cc)
Horsepower H27A:
Approx. 185 HP
Torque H27A:
Approx. 172 lb-ft
Fuel System
Induction Type:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Octane rating per owner's manual)
🔧 Transmission
Standard
Transmission Type J20A:
5-Speed Manual or 4-Speed Automatic
Transmission Type H27A:
4-Speed Automatic
Optional
Drivetrain Options:
All-Wheel Drive (AWD) available on most trims
Features
At Fluid Type:
Suzuki ATF (Automatic Transmission Fluid) - refer to specific manual chapter for part number and type (e.g., Dexron III equivalent or proprietary blend).
Mt Fluid Type:
Gear Oil API GL-4 or GL-5 (refer to specific manual for viscosity and type).
📐 Dimensions
Exterior
Length:
Approx. 169.1 - 172.2 inches (depending on configuration)
Width:
Approx. 68.3 - 70.9 inches
Height:
Approx. 66.7 - 67.7 inches
Weights
Curb Weight:
Approx. 3100 - 3500 lbs (depending on engine and drivetrain)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Likely 4 stars (based on similar vehicles of the era, exact data may vary).
NHTSA Front Passenger:
Likely 4 stars (based on similar vehicles of the era, exact data may vary).
Active Features
ABS:
Standard on most models
Traction Control:
Available on AWD models
Electronic Stability Control:
May be available on higher trims or later production runs of the 2007 model year.
Passive Features
Airbags:
Front airbags, side curtain airbags (optional on some trims)
Seatbelts:
3-point front and rear seat belts with pre-tensioners (front).
💡 Technology Features
Infotainment
Audio System:
Standard AM/FM/CD audio system with optional subwoofer and amplifier. Aux input may be present on some later production models or as an aftermarket addition.
Navigation:
Optional factory navigation system available on higher trim levels.
Driver Assistance
Cruise Control:
Standard on most trims.
Keyless Entry:
Available on higher trims.
Connectivity
Bluetooth:
Generally not standard; may be available on premium trims or as an aftermarket addition.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 4,500 - 7,500 miles or 6-12 months (depending on driving conditions and oil type - consult manual for precise interval).
Engine Air Filter:
Inspect every 15,000 miles, replace as needed (typically every 30,000 miles).
Spark Plugs:
Platinum-tipped plugs, typically around 60,000 - 100,000 miles (refer to manual for specific type and interval).
Transmission Fluid Auto:
Drain and fill every 30,000 - 50,000 miles (severe duty may require more frequent changes).
Coolant Replacement:
Every 30,000 - 60,000 miles or 2-4 years, depending on coolant type.
Fluid Specifications
Engine Oil Viscosity:
0W-20 or 5W-30 (refer to manual for exact specification and temperature range).
Coolant Type:
Suzuki Super Long Life Coolant or equivalent silicate-free, OAT-based coolant.
Known Issues
Common Problems:
Catalytic converter failure (especially on higher mileage vehicles), occasional HVAC blower motor issues, potential for CV joint wear (especially with off-road use), early models may have some electronic glitches.
Recommended Maintenance Focus:
Regularly check and maintain drivetrain components, especially the 4WD system if equipped. Monitor catalytic converter health.
📚 Vehicle History
Brand Heritage
Manufacturer:
Suzuki Motor Corporation, Japan. Known for small cars, motorcycles, and off-road vehicles.
Model Evolution
Generation:
Second Generation (JT) - This model year falls into the early part of the second generation, introduced in late 2005/early 2006 for the 2006 model year.
Platform Change:
The second generation transitioned from a body-on-frame design to a unibody construction, offering improved ride comfort and handling while retaining some off-road capability.
Production
Production Years:
2006 - 2013 (for the second generation)
Manufacturing Locations:
Japan, Canada (for North American market).
🏆 Awards & Recognition
Recognitions
Segment Performance:
Often praised for its off-road capability relative to its peers in the compact SUV segment during its production run.
Ratings
Consumer Reports:
Variable reliability ratings depending on specific year and powertrain, but generally considered a decent option for its price point and capabilities.
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