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2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual

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๐Ÿท๏ธ Basic Information Identification Make: Yamaha Model: Grizzly 700 Year: 2007 Model Code: TFM7FGPW Generation Generation Code: 1st Generation (2007-2008) ๐Ÿ‘‹ Introduction Market Position Market Position: High-performance, utility-focused ATV, positioned as a premium offering in its class. Competitive Analysis Competitive Analysis: Competes directly with models from Honda (Rancher, Foreman), Kawasaki (Brute Force), Suzuki (KingQuad), and Polaris (Sportsman). Key Features Key Features: Electronic Fuel Injection (EFI), Yamaha's Ultramaticยฎ automatic transmission with On-Commandยฎ 2WD/4WD, Electric Power Steering (EPS) on certain trims, independent suspension. ๐Ÿ“‹ Manual Details Coverage Areas Coverage Areas: Complete Repair and Maintenance Procedures Page Count Page Count: 485 Manual Type Manual Type: Factory Service Manual (OEM) Manual Format Advantage: PDF allows for searchable text, quick navigation, and targeted printing of specific procedures. Language Language: English Format Format: PDF Download ๐Ÿ“– Manual Coverage Systems Covered Systems Covered: General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drive Train, Chassis, Electrical, Troubleshooting Engine Overhaul: Full engine disassembly, inspection, repair, and reassembly procedures for all internal components. Cooling System Diagnostics: Radiator, fan, thermostat, water pump inspection and service, coolant leak testing. Fuel Injection Troubleshooting: Fuel pump pressure testing, injector cleaning and testing, sensor diagnostics (TPS, MAP, IAT), ECU checks. Drivetrain Maintenance: Ultramatic transmission service, drive clutch and driven clutch inspection and service, belt replacement, differential and axle maintenance. Chassis Inspection: Frame inspection, suspension component checks (shocks, arms), steering system service, wheel bearing maintenance. Electrical Diagnostics: Wiring diagrams, lighting system troubleshooting, ignition system testing, battery and charging system checks, switch and sensor testing. Suspension Service: Front double wishbone, rear independent suspension (IRS) service and adjustment. Procedures Included Procedures Included: Repair, Maintenance, Troubleshooting, Diagnostics, Adjustments, Disassembly, Assembly, Specifications Periodic Maintenance: Detailed schedule for oil changes, filter replacements, spark plug checks, chain adjustments, brake inspections, and lubrication points. Troubleshooting Guides: Systematic diagnostic trees for common and uncommon problems, helping to isolate faults efficiently. Component Replacement: Step-by-step instructions for replacing major components like engine, transmission, shocks, radiators, and body panels. Technical Depth Technical Depth: Comprehensive, detailed, suitable for dealership-level technicians and advanced DIY users. Torque Specifications: Precise torque values for critical fasteners across all systems. Clearances And Tolerances: Specific measurements for engine components, bearing play, and suspension alignment. Special Tools: Identification and usage of Yamaha-specific or recommended tools for complex procedures. ๐Ÿ“Š Manual Specifications File Format File Format: PDF Print Quality Print Quality: High-resolution, suitable for printing specific sections. Binding Type Binding Type: N/A (Digital Download) Paper Type Paper Type: N/A (Digital Download) โš™๏ธ Engine Specifications Primary Engine Engine Type: 4-stroke, DOHC, liquid-cooled, 5-valve, single cylinder Displacement: 686cc Performance Bore X Stroke: 100.0 mm x 83.9 mm Compression Ratio: 8.0:1 Throttle System: Lever-actuated throttle with electronic throttle position sensor (for EFI models) Fuel System Fuel Delivery: Mikuni BSR42 (on earlier models, TFM7FGPW indicates EFI) Fuel Injection: Electronic Fuel Injection (EFI) Ignition Ignition System: Digital TCI Lubrication Lubrication System: Wet sump Starting System Starting System: Electric Cooling System Cooling Method: Liquid-cooled Engine Type Cylinder Configuration: Single-cylinder, inclined forward ๐Ÿ”ง Transmission Standard Transmission Type: Yamaha Ultramaticยฎ automatic with selectable 2WD/4WD, shaft drive Features Drive Mode: On-Commandยฎ 2WD/4WD Final Drive: Sealed O-ring chain ๐Ÿ“ Dimensions Exterior Overall Length: 80.3 in (2040 mm) Overall Width: 45.5 in (1155 mm) Overall Height: 45.1 in (1145 mm) Weights Dry Weight: 571 lbs (259 kg) Ground Clearance: 11.2 in (285 mm) Cargo Front Rack Capacity: 99 lbs (45 kg) Rear Rack Capacity: 187 lbs (85 kg) Towing Towing Capacity: 1322 lbs (600 kg) Wheels And Tires Front Tire Size: AT25x8-12 Rear Tire Size: AT25x10-12 Front Wheel Size: 12 x 7.0 AT Rear Wheel Size: 12 x 8.5 AT ๐Ÿ›ก๏ธ Safety Features Active Features Active Features: Engine Braking (via Ultramatic transmission) Passive Features Passive Features: Front and rear hydraulic disc brakes, anti-cinch, self-emergency braking in belt slippage (Ultramatic feature) ๐Ÿ’ก Technology Features Infotainment Infotainment: N/A (Utility ATV - focused on function over entertainment features) Driver Assistance Driver Assistance: Electronic Power Steering (EPS) available on specific trims (e.g., TFM7FGPW may include EPS), improving handling and reducing rider fatigue. Connectivity Connectivity: N/A ๐Ÿ”ง Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on usage (e.g., every 3000km or 100 hours of operation). Fluid Specifications Engine Oil Type: Yamalube 4 (or equivalent SAE 10W-40, API SG or higher) Engine Oil Capacity: Refer to manual (typically around 2.0-2.2 liters with filter change) Coolant Type: Ethylene glycol based antifreeze (50/50 mix with distilled water) Final Drive Oil Type: Yamalube Gear Oil (or equivalent SAE 80W-90 API GL-4) Brake Fluid Type: DOT 4 Known Issues Known Issues: While generally robust, some owners report occasional issues with belt wear in the Ultramatic transmission under extreme use, or potential overheating in very slow, high-load situations. The manual will detail checks and preventative measures for these. ๐Ÿ“š Vehicle History Brand Heritage Brand Heritage: Yamaha has a...
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2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual2007 Yamaha Grizzly 700 TFM7FGPW Factory Service Manual
๐Ÿท๏ธ Basic Information
Identification
Make:
Yamaha
Model:
Grizzly 700
Year:
2007
Model Code:
TFM7FGPW
Generation
Generation Code:
1st Generation (2007-2008)
๐Ÿ‘‹ Introduction
Market Position
Market Position:
High-performance, utility-focused ATV, positioned as a premium offering in its class.
Competitive Analysis
Competitive Analysis:
Competes directly with models from Honda (Rancher, Foreman), Kawasaki (Brute Force), Suzuki (KingQuad), and Polaris (Sportsman).
Key Features
Key Features:
Electronic Fuel Injection (EFI), Yamaha's Ultramaticยฎ automatic transmission with On-Commandยฎ 2WD/4WD, Electric Power Steering (EPS) on certain trims, independent suspension.
๐Ÿ“‹ Manual Details
Coverage Areas
Coverage Areas:
Complete Repair and Maintenance Procedures
Page Count
Page Count:
485
Manual Type
Manual Type:
Factory Service Manual (OEM)
Manual Format Advantage:
PDF allows for searchable text, quick navigation, and targeted printing of specific procedures.
Language
Language:
English
Format
Format:
PDF Download
๐Ÿ“– Manual Coverage
Systems Covered
Systems Covered:
General Information, Specifications, Periodic Checks and Adjustments, Engine, Cooling System, Fuel Injection System, Drive Train, Chassis, Electrical, Troubleshooting
Engine Overhaul:
Full engine disassembly, inspection, repair, and reassembly procedures for all internal components.
Cooling System Diagnostics:
Radiator, fan, thermostat, water pump inspection and service, coolant leak testing.
Fuel Injection Troubleshooting:
Fuel pump pressure testing, injector cleaning and testing, sensor diagnostics (TPS, MAP, IAT), ECU checks.
Drivetrain Maintenance:
Ultramatic transmission service, drive clutch and driven clutch inspection and service, belt replacement, differential and axle maintenance.
Chassis Inspection:
Frame inspection, suspension component checks (shocks, arms), steering system service, wheel bearing maintenance.
Electrical Diagnostics:
Wiring diagrams, lighting system troubleshooting, ignition system testing, battery and charging system checks, switch and sensor testing.
Suspension Service:
Front double wishbone, rear independent suspension (IRS) service and adjustment.
Procedures Included
Procedures Included:
Repair, Maintenance, Troubleshooting, Diagnostics, Adjustments, Disassembly, Assembly, Specifications
Periodic Maintenance:
Detailed schedule for oil changes, filter replacements, spark plug checks, chain adjustments, brake inspections, and lubrication points.
Troubleshooting Guides:
Systematic diagnostic trees for common and uncommon problems, helping to isolate faults efficiently.
Component Replacement:
Step-by-step instructions for replacing major components like engine, transmission, shocks, radiators, and body panels.
Technical Depth
Technical Depth:
Comprehensive, detailed, suitable for dealership-level technicians and advanced DIY users.
Torque Specifications:
Precise torque values for critical fasteners across all systems.
Clearances And Tolerances:
Specific measurements for engine components, bearing play, and suspension alignment.
Special Tools:
Identification and usage of Yamaha-specific or recommended tools for complex procedures.
๐Ÿ“Š Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
High-resolution, suitable for printing specific sections.
Binding Type
Binding Type:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
โš™๏ธ Engine Specifications
Primary Engine
Engine Type:
4-stroke, DOHC, liquid-cooled, 5-valve, single cylinder
Displacement:
686cc
Performance
Bore X Stroke:
100.0 mm x 83.9 mm
Compression Ratio:
8.0:1
Throttle System:
Lever-actuated throttle with electronic throttle position sensor (for EFI models)
Fuel System
Fuel Delivery:
Mikuni BSR42 (on earlier models, TFM7FGPW indicates EFI)
Fuel Injection:
Electronic Fuel Injection (EFI)
Ignition
Ignition System:
Digital TCI
Lubrication
Lubrication System:
Wet sump
Starting System
Starting System:
Electric
Cooling System
Cooling Method:
Liquid-cooled
Engine Type
Cylinder Configuration:
Single-cylinder, inclined forward
๐Ÿ”ง Transmission
Standard
Transmission Type:
Yamaha Ultramaticยฎ automatic with selectable 2WD/4WD, shaft drive
Features
Drive Mode:
On-Commandยฎ 2WD/4WD
Final Drive:
Sealed O-ring chain
๐Ÿ“ Dimensions
Exterior
Overall Length:
80.3 in (2040 mm)
Overall Width:
45.5 in (1155 mm)
Overall Height:
45.1 in (1145 mm)
Weights
Dry Weight:
571 lbs (259 kg)
Ground Clearance:
11.2 in (285 mm)
Cargo
Front Rack Capacity:
99 lbs (45 kg)
Rear Rack Capacity:
187 lbs (85 kg)
Towing
Towing Capacity:
1322 lbs (600 kg)
Wheels And Tires
Front Tire Size:
AT25x8-12
Rear Tire Size:
AT25x10-12
Front Wheel Size:
12 x 7.0 AT
Rear Wheel Size:
12 x 8.5 AT
๐Ÿ›ก๏ธ Safety Features
Active Features
Active Features:
Engine Braking (via Ultramatic transmission)
Passive Features
Passive Features:
Front and rear hydraulic disc brakes, anti-cinch, self-emergency braking in belt slippage (Ultramatic feature)
๐Ÿ’ก Technology Features
Infotainment
Infotainment:
N/A (Utility ATV - focused on function over entertainment features)
Driver Assistance
Driver Assistance:
Electronic Power Steering (EPS) available on specific trims (e.g., TFM7FGPW may include EPS), improving handling and reducing rider fatigue.
Connectivity
Connectivity:
N/A
๐Ÿ”ง Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific intervals based on usage (e.g., every 3000km or 100 hours of operation).
Fluid Specifications
Engine Oil Type:
Yamalube 4 (or equivalent SAE 10W-40, API SG or higher)
Engine Oil Capacity:
Refer to manual (typically around 2.0-2.2 liters with filter change)
Coolant Type:
Ethylene glycol based antifreeze (50/50 mix with distilled water)
Final Drive Oil Type:
Yamalube Gear Oil (or equivalent SAE 80W-90 API GL-4)
Brake Fluid Type:
DOT 4
Known Issues
Known Issues:
While generally robust, some owners report occasional issues with belt wear in the Ultramatic transmission under extreme use, or potential overheating in very slow, high-load situations. The manual will detail checks and preventative measures for these.
๐Ÿ“š Vehicle History
Brand Heritage
Brand Heritage:
Yamaha has a long-standing reputation for building robust and reliable off-road vehicles, particularly its ATV lineup.
Model Evolution
Model Evolution:
The 700cc Grizzly model was a significant evolution, introducing EFI and a larger displacement engine to Yamaha's ATV offerings, building on the success of smaller displacement models.
Efi Introduction:
The 2007 model year marked the introduction of Electronic Fuel Injection (EFI) for the Grizzly 700, a significant technological upgrade over previous carbureted models.
Production
Production Years:
2007 - Present (with ongoing updates)
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