CHERY J11 Chery TIGGO Ruihu 2008-14 Workshop Service Repair Manual
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🏷️ Basic Information Identification Make: Chery Model: J11 / Tiggo / Ruihu Year: 2008-2014 Codes Platform Code: Chery J11 is based on the Mitsubishi Outlander platform (first generation) 👋 Introduction Market Position Target Audience: Designed for both Do-It-Yourself (DIY) owners and experienced professional mechanics. Competitive Analysis Value Proposition: Provides comprehensive, step-by-step instructions for maintenance and repairs, saving money on routine servicing and enabling owners to perform major repairs at home. Key Features Format Advantage: Intuitive electronic PDF format with detailed illustrations, pictures, and diagrams for easy understanding. Comprehensiveness: Extremely comprehensive, covering all aspects of the vehicle's mechanical and electrical systems. 📋 Manual Details Coverage Areas Geographic Coverage: Global (as applicable to these models) Page Count Number Of Pages: 1900+ Manual Type Type: Workshop Service Repair Manual Language Language: English Format Format: Electronic PDF 📖 Manual Coverage Systems Covered Engine Mechanical: Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, and cooling. Engine Management: Coverage of fuel injection systems (multi-point, direct), ignition systems, evaporative emission control (EVAP), engine control unit (ECU) diagnostics and programming, and throttle body control. Transmission Manual: Detailed repair and overhaul procedures for the QR523 manual transmission, including clutch operation, gear selection, and internal component servicing. Transmission Automatic: Diagnostic and repair information for the DP0/F4A4 automatic transmission, including hydraulic control, valve body operation, torque converter service, and electronic control unit integration. Drivetrain: Comprehensive coverage of the driveline system, including transfer case, axles, CV joints, drive shafts, and differential units. Suspension: Detailed information on front and rear suspension components, including shock absorbers, springs, control arms, bushings, wheel alignment specifications, and troubleshooting. Steering: Procedures for steering system maintenance and repair, including steering rack, power steering pump, steering column, and steering wheel removal/installation. Brakes: In-depth coverage of the braking system, including hydraulic components, brake pads, rotors, calipers, parking brake, and ABS system diagnostics and repair. Electrical System: Extensive coverage of the vehicle's electrical architecture, including starting system, charging system, battery, lighting, instrumentation, and body electricals. Climate Control: Detailed procedures for heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement. Body And Interior: Information on body panels, doors, glass, trim, seats, seat belts, airbags (restraint system), interior components, and accessories. Wiring Diagrams: Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting and component identification. Procedures Included Routine Maintenance: Step-by-step instructions for oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotations, and other scheduled maintenance tasks. Diagnostic Procedures: Detailed diagnostic flowcharts, symptom-based troubleshooting guides, and specific diagnostic trouble code (DTC) interpretation and resolution steps. Repair Procedures: Comprehensive, step-by-step instructions for repairing or replacing virtually all components and systems of the vehicle, from minor adjustments to major overhauls. Component Removal Installation: Detailed instructions for safely removing, inspecting, repairing, and reinstalling all major and minor components. Troubleshooting Electrical: Specific guidance for diagnosing and rectifying electrical faults, including short circuits, open circuits, poor connections, and sensor malfunctions. Technical Depth Depth Of Information: Advanced diagnostic and repair procedures, suitable for both DIY enthusiasts and professional mechanics. Includes detailed technical specifications and tolerances. Illustrations Diagrams: Contains detailed illustrations, exploded views, and diagrams to aid in understanding component placement, disassembly sequences, and repair processes. Special Tools: Identification and usage instructions for specialized tools required for specific repair and diagnostic procedures. 📊 Manual Specifications File Format Compatibility: Compatible with all Windows and Mac operating systems. Required Software: Adobe Acrobat Reader (free download from Adobe website) required for viewing. WinZip or WinRAR (free download from WinZip website) required for extracting ZIP file. Print Quality Printability: All pages are printable, allowing users to create hard copies for use in the workshop or garage. Binding Type Binding: Digital (PDF format delivered via download). Paper Type Paper Type: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Options: 1.6L 4-Cylinder In-line OHV DOHC Petrol, 1.8L 4-Cylinder In-line OHV DOHC Petrol, 2.0L 4-Cylinder In-line OHV DOHC Petrol, 2.4L 4-Cylinder In-line OHV SOHC Petrol Performance Engine Displacement Range: 1584cc to 2378cc Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Engine Codes Common Engine Codes: Likely candidates include SQRD4G16 (1.6L), SQRD4G18 (1.8L), SQRD4G20 (2.0L), potentially models from the Mitsubishi 4G series (e.g., 4G63, 4G64 variations for 2.0L/2.4L). 🔧 Transmission Standard Manual Transmission: QR523 (5-speed manual) Optional Automatic Transmission: DP0 / F4A4 (4-speed automatic) Features Transmission Coverage: Detailed repair and diagnostic information for both manual (QR523) and automatic (DP0/F4A4) transmissions. 📐 Dimensions Exterior Body Style: Compact SUV / Crossover Weights Curb Weight Range: Approximately 1350 kg to 1550 kg (varies by engine and configuration). 🛡️ Safety Features Ratings Safety Standard: General safety standards applicable to vehicles of its class and era. Specific independent crash test ratings may vary by region. Passive Features Restraint System: Manual covers the restraint system, including airbags (driver, passenger, side), seat belts...
Chery J11 is based on the Mitsubishi Outlander platform (first generation)
👋 Introduction
Market Position
Target Audience:
Designed for both Do-It-Yourself (DIY) owners and experienced professional mechanics.
Competitive Analysis
Value Proposition:
Provides comprehensive, step-by-step instructions for maintenance and repairs, saving money on routine servicing and enabling owners to perform major repairs at home.
Key Features
Format Advantage:
Intuitive electronic PDF format with detailed illustrations, pictures, and diagrams for easy understanding.
Comprehensiveness:
Extremely comprehensive, covering all aspects of the vehicle's mechanical and electrical systems.
📋 Manual Details
Coverage Areas
Geographic Coverage:
Global (as applicable to these models)
Page Count
Number Of Pages:
1900+
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English
Format
Format:
Electronic PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed procedures for disassembly, inspection, repair, and reassembly of engine components, including cylinder head, pistons, crankshaft, camshafts, timing system, lubrication, and cooling.
Engine Management:
Coverage of fuel injection systems (multi-point, direct), ignition systems, evaporative emission control (EVAP), engine control unit (ECU) diagnostics and programming, and throttle body control.
Transmission Manual:
Detailed repair and overhaul procedures for the QR523 manual transmission, including clutch operation, gear selection, and internal component servicing.
Transmission Automatic:
Diagnostic and repair information for the DP0/F4A4 automatic transmission, including hydraulic control, valve body operation, torque converter service, and electronic control unit integration.
Drivetrain:
Comprehensive coverage of the driveline system, including transfer case, axles, CV joints, drive shafts, and differential units.
Suspension:
Detailed information on front and rear suspension components, including shock absorbers, springs, control arms, bushings, wheel alignment specifications, and troubleshooting.
Steering:
Procedures for steering system maintenance and repair, including steering rack, power steering pump, steering column, and steering wheel removal/installation.
Brakes:
In-depth coverage of the braking system, including hydraulic components, brake pads, rotors, calipers, parking brake, and ABS system diagnostics and repair.
Electrical System:
Extensive coverage of the vehicle's electrical architecture, including starting system, charging system, battery, lighting, instrumentation, and body electricals.
Climate Control:
Detailed procedures for heating, ventilation, and air conditioning (HVAC) system diagnosis, repair, refrigerant handling, and component replacement.
Body And Interior:
Information on body panels, doors, glass, trim, seats, seat belts, airbags (restraint system), interior components, and accessories.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, crucial for electrical troubleshooting and component identification.
Procedures Included
Routine Maintenance:
Step-by-step instructions for oil changes, filter replacements, fluid checks and changes, brake inspections, tire rotations, and other scheduled maintenance tasks.
Diagnostic Procedures:
Detailed diagnostic flowcharts, symptom-based troubleshooting guides, and specific diagnostic trouble code (DTC) interpretation and resolution steps.
Repair Procedures:
Comprehensive, step-by-step instructions for repairing or replacing virtually all components and systems of the vehicle, from minor adjustments to major overhauls.
Component Removal Installation:
Detailed instructions for safely removing, inspecting, repairing, and reinstalling all major and minor components.
Troubleshooting Electrical:
Specific guidance for diagnosing and rectifying electrical faults, including short circuits, open circuits, poor connections, and sensor malfunctions.
Technical Depth
Depth Of Information:
Advanced diagnostic and repair procedures, suitable for both DIY enthusiasts and professional mechanics. Includes detailed technical specifications and tolerances.
Illustrations Diagrams:
Contains detailed illustrations, exploded views, and diagrams to aid in understanding component placement, disassembly sequences, and repair processes.
Special Tools:
Identification and usage instructions for specialized tools required for specific repair and diagnostic procedures.
📊 Manual Specifications
File Format
Compatibility:
Compatible with all Windows and Mac operating systems.
Required Software:
Adobe Acrobat Reader (free download from Adobe website) required for viewing. WinZip or WinRAR (free download from WinZip website) required for extracting ZIP file.
Print Quality
Printability:
All pages are printable, allowing users to create hard copies for use in the workshop or garage.
Likely candidates include SQRD4G16 (1.6L), SQRD4G18 (1.8L), SQRD4G20 (2.0L), potentially models from the Mitsubishi 4G series (e.g., 4G63, 4G64 variations for 2.0L/2.4L).
🔧 Transmission
Standard
Manual Transmission:
QR523 (5-speed manual)
Optional
Automatic Transmission:
DP0 / F4A4 (4-speed automatic)
Features
Transmission Coverage:
Detailed repair and diagnostic information for both manual (QR523) and automatic (DP0/F4A4) transmissions.
📐 Dimensions
Exterior
Body Style:
Compact SUV / Crossover
Weights
Curb Weight Range:
Approximately 1350 kg to 1550 kg (varies by engine and configuration).
🛡️ Safety Features
Ratings
Safety Standard:
General safety standards applicable to vehicles of its class and era. Specific independent crash test ratings may vary by region.
Passive Features
Restraint System:
Manual covers the restraint system, including airbags (driver, passenger, side), seat belts (pre-tensioners, load limiters), and their related control modules.
💡 Technology Features
Infotainment
Audio Entertainment:
Manual covers the audio and entertainment systems, typically including radio, CD player, and speaker configurations. Newer models may feature rudimentary infotainment interfaces.
Driver Assistance
ABS System:
Anti-lock Braking System (ABS) is covered in detail, including sensor diagnosis, hydraulic unit repair, and control module troubleshooting.
Connectivity
Body Control Module:
Coverage of the Body Control Module (BCM) which manages various electronic functions such as lighting, power windows, central locking, and wipers.
Security
Immobillizer System:
Detailed information on the immobilizer system, key programming, and anti-theft features for enhanced security.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km or 6-12 months, depending on driving conditions and oil type. Specific intervals are detailed in the manual.
Fluid Specifications
Engine Oil Type:
Recommended to use API SN/SM/SL or ACEA A3/B4 rated synthetic or semi-synthetic engine oil. Specific viscosity grades (e.g., 5W-30, 10W-40) will be provided in the manual based on engine and climate.
Coolant Type:
Ethylene glycol based coolant with corrosion inhibitors (typically pink or orange long-life coolant).
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Manual:
GL-4 or GL-5 gear oil, with specific viscosity grade (e.g., 75W-90) as per manual.
Transmission Fluid Automatic:
Dexron III or equivalent ATF fluid. Specific type and capacity will be listed in the manual.
Known Issues
Common Wear Items:
Potential for premature wear in suspension bushings, brake components (pads, rotors), and occasional electrical gremlins. Catalytic converter longevity can be a concern in some models.
Engine Management Issues:
Possibility of issues with sensors (e.g., O2 sensors, crankshaft position sensor) leading to check engine lights or performance problems.
📚 Vehicle History
Brand Heritage
Manufacturer:
Chery Automobile Co., Ltd., a Chinese state-owned automobile manufacturer.
Model Evolution
Platform Sharing:
The J11/Tiggo platform was developed in cooperation with Mitsubishi and shares components and design elements with the first-generation Mitsubishi Outlander.
Production
Production Period:
2005-present (Tiggo), with the J11 designation and Ruihu name used in various markets, covering the 2008-2014 period for this manual.
🏆 Awards & Recognition
Recognitions
Awards And Certifications:
While the specific Chery J11/Tiggo/Ruihu may not have garnered major international awards, it reflects Chery's efforts to compete in the global automotive market by adhering to international manufacturing standards.