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BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2008 2009 2010 2011

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🏷️ Basic Information Identification Make: BMW Model: F650GS Model Variant: F650GS (Single-cylinder, Rotax-built engine platform) Year: 2008, 2009, 2010, 2011 Codes Chassis Code: F650GS (E650G) 👋 Introduction Market Position Segment: Lightweight Adventure Tourer / Dual-Sport Target Audience: Motorcyclists seeking a versatile, reliable, and capable machine for commuting, touring, and light off-road use. Competitive Analysis Competitors: KTM 690 Enduro, Kawasaki KLR650, Suzuki V-Strom 650 (though the F650GS is single-cylinder, it competes in the broader adventure segment). Key Features Versatility: Well-suited for both on-road touring and off-road excursions due to its comfortable ergonomics and balanced performance. Engine Character: Torquey single-cylinder engine providing accessible power delivery. Reliability: Known for its robust build quality and dependable Rotax-sourced engine. 📋 Manual Details Coverage Areas Manual Type: Complete Workshop Service Repair Manual Language: English Format: Downloadable PDF Page Count Page Count: Extensive (estimated 500+ pages based on typical BMW service manuals) 📖 Manual Coverage Systems Covered Engine: Engine disassembly, assembly, tuning, diagnosis, and repair for the Rotax 652cc single-cylinder engine. Transmission: Clutch operation, gearbox inspection, repair, and adjustments. Fuel System: Fuel injection system diagnosis, cleaning, and component replacement. Electrical System: Wiring diagrams, component testing, battery, charging system, ignition system, lighting, and starter system. Brakes: Brake system maintenance, fluid replacement, caliper overhaul, ABS system troubleshooting. Suspension: Front fork disassembly, seal replacement, rear shock absorber inspection and replacement. Chassis: Frame inspection, steering head bearing service, swingarm maintenance. Bodywork: Fairing removal and installation, seat maintenance, luggage system components. Procedures Included Maintenance: Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure checks. Troubleshooting: Diagnostic charts and fault finding for common issues. Repair: Step-by-step repair instructions for all major mechanical and electrical components. Diagnostics: On-board diagnostics (OBD) information and common fault codes. Technical Depth Depth: Comprehensive, covering everything from basic maintenance to full engine rebuilds and electrical system diagnostics. 📊 Manual Specifications File Format File Type: PDF Searchability: Fully searchable text for quick information retrieval. Print Quality Printability: Printable pages for on-hand reference. Binding Type Binding: N/A (Downloadable Digital Format) Paper Type Paper: N/A (Digital Format) ⚙️ Engine Specifications Primary Engine Engine Type: 4-stroke, single-cylinder, DOHC, 4 valves Displacement: 652 cc (cubic centimeters) Bore X Stroke: 100 mm x 83 mm Cooling System: Liquid-cooled Performance Horsepower: Approx. 50 hp (37 kW) at 7,000 rpm (varies slightly by market/tuning) Torque: Approx. 44 lb-ft (60 Nm) at 5,000 rpm (varies slightly by market/tuning) Fuel System Fuel Delivery: Electronic Fuel Injection (EFI) Fuel Type: Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON recommended Engine Oil Oil Type: SAE 15W-50 Synthetic Motorcycle Oil, API SG/SH/SJ/SL or JASO MA approved Oil Capacity With Filter: Approx. 2.4 Liters Oil Capacity Without Filter: Approx. 2.2 Liters 🔧 Transmission Standard Gearbox: 5-speed manual gearbox Optional Transmission Type: N/A (Standard manual transmission) Features Clutch: Wet multi-plate clutch, hydraulically operated Fluid Specifications Transmission Oil Type: SAE 75W-90 (Hypoid gear oil) or SAE 80W-90, API GL-5 or GL-4 (Refer to manual for exact BMW specification) Fluid Capacity Transmission Oil Capacity: Approx. 0.6 Liters 📐 Dimensions Exterior Length: Approx. 2185 mm (86.0 in) Width Over Handlebars: Approx. 870 mm (34.3 in) Height Seat Unladen: Approx. 800 mm (31.5 in) (standard seat) Wheelbase: Approx. 1477 mm (58.1 in) Weights Dry Weight: Approx. 177 kg (390 lbs) Gross Vehicle Weight Rating Gvwr: Approx. 350 kg (772 lbs) Fuel Tank Capacity: 17 Liters (4.5 US gal) Reserve Fuel: Approx. 3 Liters (0.8 US gal) 🛡️ Safety Features Ratings ABS: Optional BMW Motorrad ABS (Anti-lock Braking System) available on some models. Active Features Braking System: Dual front disc brakes, single rear disc brake with braided stainless steel lines. Passive Features Lighting: Halogen headlight, LED taillight. 💡 Technology Features Infotainment Instrumentation: Digital display with analog tachometer, speed indicator, odometer, trip meters, fuel gauge, coolant temperature, and gear indicator. Driver Assistance ABS System: Optional Anti-lock Braking System (ABS) for enhanced braking control. Connectivity Diagnostic Port: On-board diagnostics system accessible via a proprietary BMW diagnostic connector (requires specific tool/adapter). 🔧 Maintenance Service Intervals Oil Change Interval: Every 10,000 km (6,000 miles) or annually, whichever comes first. Air Filter Replacement: Check every 20,000 km (12,000 miles), replace as needed. Spark Plug Replacement: Every 20,000 km (12,000 miles) or as per manual. Valve Clearance Check: Every 20,000 km (12,000 miles). Fluid Specifications Coolant Type: BMW approved ethylene glycol coolant, mixed 50/50 with distilled water. Brake Fluid Type: DOT 4 brake fluid. Known Issues Common Wear Items: Clutch wear, fork seals, chain and sprockets, rear wheel bearings. Potential Electrical: Occasional issues with the fuel pump or stator, though generally reliable. 📚 Vehicle History Brand Heritage Manufacturer: BMW Motorrad, a division of Bayerische Motoren Werke AG. Model Evolution Predecessor: BMW F650 Funduro (single-cylinder, fuel-injected model). Engine Platform: The F650GS (single-cylinder) utilizes a powertrain developed in conjunction with Rotax. Production Production Period: 2008-2011 (for this specific manual coverage). Manufacturing Location: China (assembled by Loncin for...
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BMW F650GS Motorcycle Complete Workshop Service Repair Manual 2008 2009 2010 2011
🏷️ Basic Information
Identification
Make:
BMW
Model:
F650GS
Model Variant:
F650GS (Single-cylinder, Rotax-built engine platform)
Year:
2008, 2009, 2010, 2011
Codes
Chassis Code:
F650GS (E650G)
👋 Introduction
Market Position
Segment:
Lightweight Adventure Tourer / Dual-Sport
Target Audience:
Motorcyclists seeking a versatile, reliable, and capable machine for commuting, touring, and light off-road use.
Competitive Analysis
Competitors:
KTM 690 Enduro, Kawasaki KLR650, Suzuki V-Strom 650 (though the F650GS is single-cylinder, it competes in the broader adventure segment).
Key Features
Versatility:
Well-suited for both on-road touring and off-road excursions due to its comfortable ergonomics and balanced performance.
Engine Character:
Torquey single-cylinder engine providing accessible power delivery.
Reliability:
Known for its robust build quality and dependable Rotax-sourced engine.
📋 Manual Details
Coverage Areas
Manual Type:
Complete Workshop Service Repair Manual
Language:
English
Format:
Downloadable PDF
Page Count
Page Count:
Extensive (estimated 500+ pages based on typical BMW service manuals)
📖 Manual Coverage
Systems Covered
Engine:
Engine disassembly, assembly, tuning, diagnosis, and repair for the Rotax 652cc single-cylinder engine.
Transmission:
Clutch operation, gearbox inspection, repair, and adjustments.
Fuel System:
Fuel injection system diagnosis, cleaning, and component replacement.
Electrical System:
Wiring diagrams, component testing, battery, charging system, ignition system, lighting, and starter system.
Brakes:
Brake system maintenance, fluid replacement, caliper overhaul, ABS system troubleshooting.
Suspension:
Front fork disassembly, seal replacement, rear shock absorber inspection and replacement.
Chassis:
Frame inspection, steering head bearing service, swingarm maintenance.
Bodywork:
Fairing removal and installation, seat maintenance, luggage system components.
Procedures Included
Maintenance:
Scheduled maintenance, oil changes, filter replacements, chain adjustment, tire pressure checks.
Troubleshooting:
Diagnostic charts and fault finding for common issues.
Repair:
Step-by-step repair instructions for all major mechanical and electrical components.
Diagnostics:
On-board diagnostics (OBD) information and common fault codes.
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to full engine rebuilds and electrical system diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Fully searchable text for quick information retrieval.
Print Quality
Printability:
Printable pages for on-hand reference.
Binding Type
Binding:
N/A (Downloadable Digital Format)
Paper Type
Paper:
N/A (Digital Format)
⚙️ Engine Specifications
Primary Engine
Engine Type:
4-stroke, single-cylinder, DOHC, 4 valves
Displacement:
652 cc (cubic centimeters)
Bore X Stroke:
100 mm x 83 mm
Cooling System:
Liquid-cooled
Performance
Horsepower:
Approx. 50 hp (37 kW) at 7,000 rpm (varies slightly by market/tuning)
Torque:
Approx. 44 lb-ft (60 Nm) at 5,000 rpm (varies slightly by market/tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline, minimum 91 octane (RON+MON)/95 RON recommended
Engine Oil
Oil Type:
SAE 15W-50 Synthetic Motorcycle Oil, API SG/SH/SJ/SL or JASO MA approved
Oil Capacity With Filter:
Approx. 2.4 Liters
Oil Capacity Without Filter:
Approx. 2.2 Liters
🔧 Transmission
Standard
Gearbox:
5-speed manual gearbox
Optional
Transmission Type:
N/A (Standard manual transmission)
Features
Clutch:
Wet multi-plate clutch, hydraulically operated
Fluid Specifications
Transmission Oil Type:
SAE 75W-90 (Hypoid gear oil) or SAE 80W-90, API GL-5 or GL-4 (Refer to manual for exact BMW specification)
Fluid Capacity
Transmission Oil Capacity:
Approx. 0.6 Liters
📐 Dimensions
Exterior
Length:
Approx. 2185 mm (86.0 in)
Width Over Handlebars:
Approx. 870 mm (34.3 in)
Height Seat Unladen:
Approx. 800 mm (31.5 in) (standard seat)
Wheelbase:
Approx. 1477 mm (58.1 in)
Weights
Dry Weight:
Approx. 177 kg (390 lbs)
Gross Vehicle Weight Rating Gvwr:
Approx. 350 kg (772 lbs)
Fuel Tank Capacity:
17 Liters (4.5 US gal)
Reserve Fuel:
Approx. 3 Liters (0.8 US gal)
🛡️ Safety Features
Ratings
ABS:
Optional BMW Motorrad ABS (Anti-lock Braking System) available on some models.
Active Features
Braking System:
Dual front disc brakes, single rear disc brake with braided stainless steel lines.
Passive Features
Lighting:
Halogen headlight, LED taillight.
💡 Technology Features
Infotainment
Instrumentation:
Digital display with analog tachometer, speed indicator, odometer, trip meters, fuel gauge, coolant temperature, and gear indicator.
Driver Assistance
ABS System:
Optional Anti-lock Braking System (ABS) for enhanced braking control.
Connectivity
Diagnostic Port:
On-board diagnostics system accessible via a proprietary BMW diagnostic connector (requires specific tool/adapter).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 10,000 km (6,000 miles) or annually, whichever comes first.
Air Filter Replacement:
Check every 20,000 km (12,000 miles), replace as needed.
Spark Plug Replacement:
Every 20,000 km (12,000 miles) or as per manual.
Valve Clearance Check:
Every 20,000 km (12,000 miles).
Fluid Specifications
Coolant Type:
BMW approved ethylene glycol coolant, mixed 50/50 with distilled water.
Brake Fluid Type:
DOT 4 brake fluid.
Known Issues
Common Wear Items:
Clutch wear, fork seals, chain and sprockets, rear wheel bearings.
Potential Electrical:
Occasional issues with the fuel pump or stator, though generally reliable.
📚 Vehicle History
Brand Heritage
Manufacturer:
BMW Motorrad, a division of Bayerische Motoren Werke AG.
Model Evolution
Predecessor:
BMW F650 Funduro (single-cylinder, fuel-injected model).
Engine Platform:
The F650GS (single-cylinder) utilizes a powertrain developed in conjunction with Rotax.
Production
Production Period:
2008-2011 (for this specific manual coverage).
Manufacturing Location:
China (assembled by Loncin for BMW)
🏆 Awards & Recognition
Recognitions
Industry Perception:
Recognized for its value proposition and adaptability in the middleweight adventure segment.
Ratings
Reliability Ratings:
Generally receives good reliability ratings from owners and review sites for its robust mechanicals.
Certifications
Emissions Standards:
Complies with relevant emissions standards for the model years specified.
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