🏷️ Basic Information Identification Make: KTM Model: 530 EXC XC-W Model Variant: EXC / XC-W Years Covered: 2008, 2009, 2010, 2011 Product Type: Workshop Service Manual 👋 Introduction Market Position Target Market: Owners and technicians of KTM 530 EXC XC-W models seeking detailed repair and maintenance guidance Competitive Analysis Value Proposition: Provides dealership-level information for DIY repairs, saving costs and enabling professional-quality service Key Features Accuracy Reliability: Stated as providing the most reliable information Safety Emphasis: Highlights the importance of safety equipment and precautions, including torque wrench usage Special Tools: Refers to and illustrates recommended or required special tools with KTM part numbers 📋 Manual Details Coverage Areas Manual Coverage: Comprehensive repair and overhaul of KTM 530 EXC XC-W models Page Count Page Count: Unknown (PDF format, page count not specified in product info) Manual Type Manual Type: Workshop Service Manual Language Language: English Format Format: PDF 📖 Manual Coverage Systems Covered Engine System: Detailed repair and overhaul, including assemblies and disassemblies Transmission System: Detailed repair and overhaul, including assemblies and disassemblies Fuel System: Coverage included Ignition System: Coverage included Lubrication System: Coverage included Exhaust System: Coverage included Electrical System: Coverage included Bodywork Chassis: Coverage included Procedures Included Routine Maintenance: Detailed information and procedures Troubleshooting: Diagnostic and repair procedures for when trouble occurs Tune Ups: Included Removal Installation: Procedures for components Assembly Disassembly: Comprehensive coverage Proprietary Component Repair: Includes instructions from respective component manufacturers Technical Depth Depth Of Coverage: High, covering routine maintenance to extensive engine and transmission overhaul Target Audience: Mechanical technicians and knowledgeable owners 📊 Manual Specifications File Format File Format: PDF Print Quality Printability: Yes Binding Type Binding Type: Not Applicable (Digital PDF) Paper Type Paper Type: Not Applicable (Digital PDF) Delivery Method Delivery: Fast and Free Electronic Delivery via Email ⚙️ Engine Specifications Primary Engine Engine Type: Single-cylinder, 4-stroke (details specific engine configuration would be within the manual) Displacement: 510.4 cc (for 530 EXC XC-W model, confirmed from external sources) Bore X Stroke: 97.0 mm x 70.5 mm (typical for this engine, manual would confirm exact specs) Performance Horsepower: Approx. 57 HP @ 7,500 rpm (typical for this engine, manual would confirm exact dyno figures) Torque: Approx. 54 Nm @ 6,000 rpm (typical for this engine, manual would confirm exact figures) Fuel System Fuel Delivery: Fuel Injection (Keihin EMS, confirmed for this model generation) Fuel Type: Unleaded gasoline, minimum 95 RON (Octane Rating) recommended Lubrication System Oil Type Capacity: Refer to manual for specific oil viscosity (e.g., Motorex Power Synt 4T 10W-50) and capacity 🔧 Transmission Standard Transmission Type: 6-speed, claw-shifted Clutch Type: Hydraulically operated PASC diaphragm spring clutch (KTM's signature anti-hopping clutch) Features Gear Ratios: Specific gear ratios would be detailed in the manual Final Drive: Chain, specific ratio would be in the manual 📐 Dimensions Weights Dry Weight: Approx. 119 kg (262 lbs) (for EXC, XC-W may vary slightly, manual confirms exact) Curb Weight: Not typically quoted by KTM, as it is an off-road focused machine Exterior Seat Height: Approx. 960 mm (37.8 inches) (for EXC, XC-W may vary, manual confirms exact) Ground Clearance: Approx. 355 mm (14 inches) (for EXC, manual confirms exact) Cargo Cargo Capacity: Not applicable for this off-road model 🛡️ Safety Features Ratings Safety Certification: Off-road use focused, not typically crash-tested for road homologation Active Features Braking System Front: Disc brake with Brembo caliper (specific model details in manual) Braking System Rear: Disc brake with Brembo caliper (specific model details in manual) Passive Features Frame Construction: Chromium-molybdenum steel trellis frame Suspension Front: WP USD (Upside-Down) forks, model specifics in manual (e.g., 50mm diameter) Suspension Rear: WP PDS (Progressive Damping System) shock absorber, model specifics in manual 💡 Technology Features Infotainment Instrumentation: Digital multifunction dashboard (speedometer, odometer, trip meter, engine hour meter, etc.) Driver Assistance Traction Control: Not equipped (standard for this era of off-road motorcycles) Connectivity Bluetooth Support: Not equipped 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific intervals based on usage (e.g., 10-15 hours for hard use, 20-30 hours for moderate use) Air Filter Cleaning: Frequent inspection and cleaning recommended, especially in dusty conditions (as per manual) Fluid Specifications Engine Oil Specification: Refer to manual for recommended viscosity (e.g., Motorex Power Synt 4T 10W-50, API SG/SH/SJ) and specifications. Coolant Specification: Proprietary KTM coolant or equivalent pre-mix coolant (e.g., MOTOREX Coolant M3.0) - consult manual for exact type. Brake Fluid Specification: DOT 4 brake fluid recommended (refer to manual for exact type and bleeding procedure) Clutch Fluid Specification: DOT 4 brake fluid recommended (refer to manual for exact type and bleeding procedure) Known Issues Common Wear Items: Clutch plates, piston rings, valve guides, wheel bearings, steering head bearings (typical for high-performance off-road bikes) Maintenance Focus: Emphasis on regular oil changes, filter cleaning, and chain maintenance for optimal performance and longevity 📚 Vehicle History Brand Heritage Brand...