Aprilia RS125 RS125 2008 Service Repair Workshop Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS125 Year: 2008 Codes Product Identifier: Aprilia RS125 RS125 2008 Service Repair Workshop Manual 👋 Introduction Market Position Segment: Lightweight sport motorcycle, popular for track days and street performance. Competitive Analysis Competitors: Yamaha YZF-R125, Honda CBR125R, Suzuki GSX-R125, Kawasaki Ninja 125 Key Features Bike Identity: The Aprilia RS125 is known for its sharp, aggressive styling, potent two-stroke engine (in earlier models, but 2008 likely is 4-stroke), and high-performance chassis components, offering a premium experience in the 125cc class. Manual Value Proposition Target User: DIY mechanics, aspiring technicians, and Aprilia RS125 owners looking for in-depth repair and maintenance knowledge. 📋 Manual Details Coverage Areas Primary Coverage: Comprehensive service and repair for the Aprilia RS125 (2008 Model Year) Page Count Estimated Page Count: High (Typically 300-500+ pages for a full workshop manual) Manual Type Type: Workshop Service Repair Manual Language Language: English (Standard for international service manuals) Format Format: Digital (Likely PDF, common for workshop manuals for ease of distribution and searching) 📖 Manual Coverage Systems Covered Engine Mechanical: Engine assembly, disassembly, cylinder head, piston, crankshaft, connecting rod, timing, valves, lubrication system, cooling system Engine Management: Fuel injection system (e.g., Dell'Orto), ignition system, electronic control unit (ECU) functions, sensor diagnostics Transmission: Gearbox, clutch operation and adjustment, gear selection mechanism, lubrication Chassis And Suspension: Front fork (e.g., Marzocchi upside-down), rear shock absorber (e.g., Sachs), swingarm, linkage system, bearings Braking System: Front and rear brake calipers (e.g., Brembo), master cylinders, brake lines, disc replacement, bleeding procedures, pad service Electrical System: Wiring diagrams, battery maintenance, starter system, charging system, lighting, instrumentation, fuses, relays Fuel System: Fuel tank, fuel pump, fuel filter, fuel lines, carburetor/injection components Cooling System: Radiator, cooling fan, water pump, thermostat, coolant specifications Exhaust System: Exhaust pipes, muffler, catalytic converter (if applicable) Bodywork And Trim: Fairings, seat removal, fuel tank cover, fenders, mirrors, lighting elements Procedures Included Scheduled Maintenance: Oil changes, filter replacements, chain adjustment, spark plug service, brake fluid checks, coolant checks Troubleshooting: Diagnostic procedures for common issues, fault code interpretation (if applicable) Disassembly And Assembly: Step-by-step instructions for component removal and installation Torque Specifications: Precise torque values for critical fasteners during assembly and repair Special Tools: Identification and usage of specific tools required for certain procedures Technical Depth Depth: Comprehensive - Covers routine maintenance to major component overhaul and diagnostics. 📊 Manual Specifications File Format Digital Format: PDF (Portable Document Format) Print Quality Print Quality Consideration: High resolution for clear diagrams and text; suitable for home printing. Binding Type Digital Binding Analogy: Searchable index and hyperlinked chapters for easy navigation. Paper Type Digital Paper Type Analogy: Pages optimized for digital display and printing on standard paper sizes. ⚙️ Engine Specifications Primary Engine Engine Type: Liquid-cooled, 2-stroke, single-cylinder (Note: Some later models transitioned to 4-stroke, but the 2008 RS125 is predominantly remembered for its 2-stroke engine. Clarification in manual is key.) Displacement: 124.8 cc (approx.) Bore X Stroke: 54 mm x 54.5 mm (typical for 2-stroke Rotax 122 engine) Performance Horsepower: Approx. 30-34 HP (subject to regulations and market variations) Torque: Approx. 20-22 Nm Fuel System Carburetion: Dell'Orto VHSH 30 (common for this engine) Ignition: Electronic ignition with variable timing Lubrication Oil System: Autolube (separate oil injection system) Cooling System Cooling Method: Liquid-cooled 🔧 Transmission Standard Type: 6-speed manual transmission Features Clutch: Wet multi-plate clutch Final Drive: Chain drive 📐 Dimensions Exterior Length: Approx. 1990 mm Width: Approx. 720 mm Height: Approx. 1135 mm Weights Dry Weight: Approx. 130-135 kg Fuel Tank Capacity: Approx. 13 liters Seat Height: Approx. 810 mm Wheelbase: Approx. 1375 mm 🛡️ Safety Features Ratings Safety Classification: As a sport motorcycle, emphasis is on rider control and braking performance. Active Features Front Brake: 290 mm disc, radial-mount caliper (often Brembo) Rear Brake: 210 mm disc, floating caliper Tires: Sport-oriented tire sizes, e.g., 110/70-17 front, 150/60-17 rear Passive Features Frame: Aluminum twin-spar frame 💡 Technology Features Infotainment Instrumentation: Digital/analog combination instrument cluster displaying speed, RPM, fuel level, trip meters, etc. Driver Assistance ABS: ABS was not standard on the 2008 RS125, but may have been an optional feature on some markets. Manual would specify. Connectivity Diagnostic Ports: Likely features a diagnostic connector for electronic fault finding, as per industry standards. 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual, typically every 3,000-5,000 km or annually for 4-stroke; 2-stroke would involve checking oil injection levels. Spark Plug Replacement: Refer to manual, typically every 6,000-10,000 km Chain Maintenance: Check and lubricate every 500-1000 km, adjust tension as needed. Fluid Specifications Engine Oil Type: For 2-stroke: High-quality 2T synthetic oil. For 4-stroke: Refer to manual, typically SAE 10W-40 or 10W-50 API SG or higher. Coolant Type: Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water). Brake Fluid Type: DOT 4 (or as specified by Aprilia) Known Issues Common Wear Items: Clutch...
The Aprilia RS125 is known for its sharp, aggressive styling, potent two-stroke engine (in earlier models, but 2008 likely is 4-stroke), and high-performance chassis components, offering a premium experience in the 125cc class.
Manual Value Proposition
Target User:
DIY mechanics, aspiring technicians, and Aprilia RS125 owners looking for in-depth repair and maintenance knowledge.
📋 Manual Details
Coverage Areas
Primary Coverage:
Comprehensive service and repair for the Aprilia RS125 (2008 Model Year)
Page Count
Estimated Page Count:
High (Typically 300-500+ pages for a full workshop manual)
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
English (Standard for international service manuals)
Format
Format:
Digital (Likely PDF, common for workshop manuals for ease of distribution and searching)
Diagnostic procedures for common issues, fault code interpretation (if applicable)
Disassembly And Assembly:
Step-by-step instructions for component removal and installation
Torque Specifications:
Precise torque values for critical fasteners during assembly and repair
Special Tools:
Identification and usage of specific tools required for certain procedures
Technical Depth
Depth:
Comprehensive - Covers routine maintenance to major component overhaul and diagnostics.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format)
Print Quality
Print Quality Consideration:
High resolution for clear diagrams and text; suitable for home printing.
Binding Type
Digital Binding Analogy:
Searchable index and hyperlinked chapters for easy navigation.
Paper Type
Digital Paper Type Analogy:
Pages optimized for digital display and printing on standard paper sizes.
⚙️ Engine Specifications
Primary Engine
Engine Type:
Liquid-cooled, 2-stroke, single-cylinder (Note: Some later models transitioned to 4-stroke, but the 2008 RS125 is predominantly remembered for its 2-stroke engine. Clarification in manual is key.)
Displacement:
124.8 cc (approx.)
Bore X Stroke:
54 mm x 54.5 mm (typical for 2-stroke Rotax 122 engine)
Performance
Horsepower:
Approx. 30-34 HP (subject to regulations and market variations)
Torque:
Approx. 20-22 Nm
Fuel System
Carburetion:
Dell'Orto VHSH 30 (common for this engine)
Ignition:
Electronic ignition with variable timing
Lubrication
Oil System:
Autolube (separate oil injection system)
Cooling System
Cooling Method:
Liquid-cooled
🔧 Transmission
Standard
Type:
6-speed manual transmission
Features
Clutch:
Wet multi-plate clutch
Final Drive:
Chain drive
📐 Dimensions
Exterior
Length:
Approx. 1990 mm
Width:
Approx. 720 mm
Height:
Approx. 1135 mm
Weights
Dry Weight:
Approx. 130-135 kg
Fuel Tank Capacity:
Approx. 13 liters
Seat Height:
Approx. 810 mm
Wheelbase:
Approx. 1375 mm
🛡️ Safety Features
Ratings
Safety Classification:
As a sport motorcycle, emphasis is on rider control and braking performance.
ABS was not standard on the 2008 RS125, but may have been an optional feature on some markets. Manual would specify.
Connectivity
Diagnostic Ports:
Likely features a diagnostic connector for electronic fault finding, as per industry standards.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual, typically every 3,000-5,000 km or annually for 4-stroke; 2-stroke would involve checking oil injection levels.
Spark Plug Replacement:
Refer to manual, typically every 6,000-10,000 km
Chain Maintenance:
Check and lubricate every 500-1000 km, adjust tension as needed.
Fluid Specifications
Engine Oil Type:
For 2-stroke: High-quality 2T synthetic oil. For 4-stroke: Refer to manual, typically SAE 10W-40 or 10W-50 API SG or higher.
Coolant Type:
Ethylene glycol-based coolant with anti-corrosion additives (typically 50/50 mix with distilled water).
Brake Fluid Type:
DOT 4 (or as specified by Aprilia)
Known Issues
Common Wear Items:
Clutch plates, piston rings (especially on high-mileage 2-strokes), fork seals, wheel bearings, chain and sprockets.
Electrical Gremlins:
Can sometimes experience issues with voltage regulators or stator windings, as detailed in troubleshooting sections.
2 Stroke Specifics:
Need for regular decarbonization of exhaust port and cylinder head on 2-stroke models.
📚 Vehicle History
Brand Heritage
Manufacturer Origin:
Aprilia is an Italian manufacturer with a strong racing heritage, particularly in smaller displacement classes.
Model Evolution
Rs125 Legacy:
The RS125 has a long history, evolving from earlier models, with the 2008 version representing a refined iteration of its potent 2-stroke sportbike formula before stricter emissions regulations impacted its future.
Production
Manufacturing Location:
Italy
🏆 Awards & Recognition
Recognitions
Market Perception:
The RS125 is widely regarded as a high-performance, stylish 125cc sportbike, often winning praise for its handling and engine characteristics in its class during its production run.