Aprilia RS50 RS 50 2008 Workshop Repair Service Manual
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🏷️ Basic Information Identification Make: Aprilia Model: RS50 Year: 2008 Generation Generation Designation: Second Generation (AM6 Engine Variants) Codes Engine Code: Minarelli AM6 (typically) 👋 Introduction Market Position Target Audience: Aprilia RS50 owners, DIY enthusiasts, independent repair shops. Competitive Analysis Value Proposition: Provides professional-grade repair and maintenance information, enabling significant cost savings on servicing and repairs. Key Features Key Features: • Manufacturer-provided information • Hundreds of pages with diagrams and photos • Step-by-step repair procedures • Detailed substeps and critical notes/cautions • Troubleshooting guidance • Wiring diagrams included • Printable format Illustrations Type: Detailed diagrams, drawings, and photos. 📋 Manual Details Coverage Areas Coverage Scope: All Models, Engines, Trim, Transmission Types for 2008 Aprilia RS50 Page Count Estimated Page Count: Hundreds of pages (typical for workshop manuals) Manual Type Manual Type: Workshop Repair Service Manual Manual Purpose: Designed for technicians and owners to perform all necessary maintenance, diagnostics, and repairs. Language Language: English Format Format: PDF Download File Access: Instant access via digital download. 📖 Manual Coverage Systems Covered Systems: • General Information • Fuel System • Cooling System • Engine Top End • Clutch System • Engine Lubrication System • Engine Removal/Installation • Crankshaft/Transmission • Wheels and Tires • Final Drive • Brakes • Suspension • Steering System • Frame • Electrical System • Wiring Diagrams Specific Systems Details: Includes detailed sub-sections for each major component, such as carburetor tuning and maintenance, radiator inspection, clutch assembly/disassembly, gearbox component identification and function, brake caliper servicing, suspension fork internals, and complete electrical circuit diagrams with component locations. Bodywork And Chassis: Includes information on frame inspection, fairing removal and installation, and associated hardware. Exhaust System: Includes maintenance and inspection of the exhaust system and silencer. Procedures Included Procedures: • Maintenance • Troubleshooting • Repair • Disassembly • Assembly • Cleaning • Reinstallation • Diagnostic Procedures • Component Specific Repairs • Electrical System Diagnosis Specific Procedures Details: Provides detailed procedures for engine timing checks, piston ring installation, crankshaft bearing replacement, wheel bearing service, steering head bearing adjustment, and troubleshooting electrical faults using multimeter readings and wiring schematics. Troubleshooting Methodology: Employs a systematic approach to identifying issues, often starting with basic checks and progressing to more complex diagnostics, supported by flowcharts and symptom-based guides. Technical Depth Technical Depth: Comprehensive: Covers basic maintenance to in-depth repair and troubleshooting, mirroring factory service procedures. Diagnostic Tools: Information provided assumes use of standard mechanic's tools, including torque wrenches, feeler gauges, and multimeter for electrical diagnostics. 📊 Manual Specifications File Format File Format: PDF Print Quality Print Quality: Full Printable Quality Binding Type Binding Type: Digital (Printable PDF) Paper Type Paper Type: N/A (Digital) Additional Features Zoom Capability: YES Searchability: Likely searchable within PDF Delivery Delivery Method: Instant Download Requirements Software Requirements: Adobe PDF Reader, WinZip Operating System Compatibility: All Versions of Windows & Mac ⚙️ Engine Specifications Primary Engine Engine Type: 2-Stroke Single Cylinder Engine Model Designation: Minarelli AM6 (highly probable for this model year) Bore X Stroke: Refer to manual for exact specifications (typically around 40.3 x 39.0 mm for Minarelli AM6). Performance Displacement: 49.7 cc (approximate) Horsepower Rating: Limited by regulations for 50cc class, typically around 6-8 HP (stock). Fuel System Fuel Delivery: Carburetor (specific model details within manual) Ignition System: CDI (Capacitor Discharge Ignition) Carburetor Size: Likely 14mm to 17.5mm (e.g., Dell'Orto PHBN/PHVA, specific model within manual). Cooling System Cooling Method: Liquid Cooled 🔧 Transmission Standard Transmission Type: 6-Speed Manual Features Clutch Type: Wet Multi-plate Clutch Final Drive: Chain Drive 📐 Dimensions Weights Dry Weight: Approx. 110-115 kg (typical for model, specific may vary) 🛡️ Safety Features Active Features Braking System Front: Hydraulic Disc Brake Braking System Rear: Hydraulic Disc Brake 💡 Technology Features Infotainment Infotainment System: N/A (Focus is on mechanical and electrical systems, not typically equipped with advanced infotainment). 🔧 Maintenance Service Intervals Oil Change Interval: Refer to manual for specific 2-stroke oil/premix recommendations and intervals. Gearbox oil changes typically every 6,000-10,000 km. Spark Plug Maintenance: Regular inspection and replacement as per manual recommendations (e.g., every 3,000-5,000 km). Chain Lubrication Frequency: Every 500 km or after riding in wet conditions. Fluid Specifications Cooling System Fluid: Ethylene Glycol based coolant with anti-corrosion additives (specific Aprilia recommended type in manual). Gearbox Oil Type: API GL-4 or GL-5 transmission oil, viscosity typically SAE 75W/90 (confirm with manual). Brake Fluid Type: DOT 4 (confirm with manual). Known Issues Common Wear Items: • Clutch plates • Brake pads • Chain and sprockets • Spark plugs • Air filter • Tires Typical Engine Maintenance: Carbon buildup in 2-stroke engines, requiring periodic decarbonization of the exhaust port and piston crown. Electrical Common Faults: Corroded connectors, faulty switches, and intermittent wiring issues can occur due to exposure. 📚 Vehicle History Brand Heritage Brand Focus: Aprilia is renowned for its sporty motorcycles, including performance-oriented small-displacement models. Model Evolution Model Lineage: The RS50...
Provides professional-grade repair and maintenance information, enabling significant cost savings on servicing and repairs.
Key Features
Key Features:
• Manufacturer-provided information
• Hundreds of pages with diagrams and photos
• Step-by-step repair procedures
• Detailed substeps and critical notes/cautions
• Troubleshooting guidance
• Wiring diagrams included
• Printable format
Illustrations Type:
Detailed diagrams, drawings, and photos.
📋 Manual Details
Coverage Areas
Coverage Scope:
All Models, Engines, Trim, Transmission Types for 2008 Aprilia RS50
Page Count
Estimated Page Count:
Hundreds of pages (typical for workshop manuals)
Manual Type
Manual Type:
Workshop Repair Service Manual
Manual Purpose:
Designed for technicians and owners to perform all necessary maintenance, diagnostics, and repairs.
Language
Language:
English
Format
Format:
PDF Download
File Access:
Instant access via digital download.
📖 Manual Coverage
Systems Covered
Systems:
• General Information
• Fuel System
• Cooling System
• Engine Top End
• Clutch System
• Engine Lubrication System
• Engine Removal/Installation
• Crankshaft/Transmission
• Wheels and Tires
• Final Drive
• Brakes
• Suspension
• Steering System
• Frame
• Electrical System
• Wiring Diagrams
Specific Systems Details:
Includes detailed sub-sections for each major component, such as carburetor tuning and maintenance, radiator inspection, clutch assembly/disassembly, gearbox component identification and function, brake caliper servicing, suspension fork internals, and complete electrical circuit diagrams with component locations.
Bodywork And Chassis:
Includes information on frame inspection, fairing removal and installation, and associated hardware.
Exhaust System:
Includes maintenance and inspection of the exhaust system and silencer.
Procedures Included
Procedures:
• Maintenance
• Troubleshooting
• Repair
• Disassembly
• Assembly
• Cleaning
• Reinstallation
• Diagnostic Procedures
• Component Specific Repairs
• Electrical System Diagnosis
Specific Procedures Details:
Provides detailed procedures for engine timing checks, piston ring installation, crankshaft bearing replacement, wheel bearing service, steering head bearing adjustment, and troubleshooting electrical faults using multimeter readings and wiring schematics.
Troubleshooting Methodology:
Employs a systematic approach to identifying issues, often starting with basic checks and progressing to more complex diagnostics, supported by flowcharts and symptom-based guides.
Technical Depth
Technical Depth:
Comprehensive: Covers basic maintenance to in-depth repair and troubleshooting, mirroring factory service procedures.
Diagnostic Tools:
Information provided assumes use of standard mechanic's tools, including torque wrenches, feeler gauges, and multimeter for electrical diagnostics.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Full Printable Quality
Binding Type
Binding Type:
Digital (Printable PDF)
Paper Type
Paper Type:
N/A (Digital)
Additional Features
Zoom Capability:
YES
Searchability:
Likely searchable within PDF
Delivery
Delivery Method:
Instant Download
Requirements
Software Requirements:
Adobe PDF Reader, WinZip
Operating System Compatibility:
All Versions of Windows & Mac
⚙️ Engine Specifications
Primary Engine
Engine Type:
2-Stroke Single Cylinder
Engine Model Designation:
Minarelli AM6 (highly probable for this model year)
Bore X Stroke:
Refer to manual for exact specifications (typically around 40.3 x 39.0 mm for Minarelli AM6).
Performance
Displacement:
49.7 cc (approximate)
Horsepower Rating:
Limited by regulations for 50cc class, typically around 6-8 HP (stock).
Fuel System
Fuel Delivery:
Carburetor (specific model details within manual)
Ignition System:
CDI (Capacitor Discharge Ignition)
Carburetor Size:
Likely 14mm to 17.5mm (e.g., Dell'Orto PHBN/PHVA, specific model within manual).
Cooling System
Cooling Method:
Liquid Cooled
🔧 Transmission
Standard
Transmission Type:
6-Speed Manual
Features
Clutch Type:
Wet Multi-plate Clutch
Final Drive:
Chain Drive
📐 Dimensions
Weights
Dry Weight:
Approx. 110-115 kg (typical for model, specific may vary)
🛡️ Safety Features
Active Features
Braking System Front:
Hydraulic Disc Brake
Braking System Rear:
Hydraulic Disc Brake
💡 Technology Features
Infotainment
Infotainment System:
N/A (Focus is on mechanical and electrical systems, not typically equipped with advanced infotainment).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Refer to manual for specific 2-stroke oil/premix recommendations and intervals. Gearbox oil changes typically every 6,000-10,000 km.
Spark Plug Maintenance:
Regular inspection and replacement as per manual recommendations (e.g., every 3,000-5,000 km).
Chain Lubrication Frequency:
Every 500 km or after riding in wet conditions.
Fluid Specifications
Cooling System Fluid:
Ethylene Glycol based coolant with anti-corrosion additives (specific Aprilia recommended type in manual).
Gearbox Oil Type:
API GL-4 or GL-5 transmission oil, viscosity typically SAE 75W/90 (confirm with manual).
Brake Fluid Type:
DOT 4 (confirm with manual).
Known Issues
Common Wear Items:
• Clutch plates
• Brake pads
• Chain and sprockets
• Spark plugs
• Air filter
• Tires
Typical Engine Maintenance:
Carbon buildup in 2-stroke engines, requiring periodic decarbonization of the exhaust port and piston crown.
Electrical Common Faults:
Corroded connectors, faulty switches, and intermittent wiring issues can occur due to exposure.
📚 Vehicle History
Brand Heritage
Brand Focus:
Aprilia is renowned for its sporty motorcycles, including performance-oriented small-displacement models.
Model Evolution
Model Lineage:
The RS50 represents Aprilia's commitment to providing a premium 50cc sportbike experience, often mimicking larger sportbike styling.
Production
Production Era:
The RS50 has seen multiple iterations, with the 2008 model falling into a period of continuous refinement of the chassis and engine integration.